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Home >> Kia >> 2021 >> Sorento Hybrid EX >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel Delivery System (HEV) >> Fuel Tank >> Repair Procedures >> Removal

Repair Procedures: Removal

  1. Release the residual pressure in the fuel line.

    (Refer to Fuel Delivery System - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ")

  2. Remove the rear seat cushion.

    (Refer to Body - "REAR SEAT ASSEMBLY ")

  3. Remove the fuel pump service cover (A).
    G13576134Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the Fuel Tank Pressure Sensor (FTPS) connector (A).
    G13576135Courtesy of KIA MOTORS AMERICA, INC.
  5. Disconnect the Fuel Pump Control Module (FPCM) connector (A).
    G13576136Courtesy of KIA MOTORS AMERICA, INC.
  6. Separate the fuel feed quick-connector (A).
    G13576137Courtesy of KIA MOTORS AMERICA, INC.
  7. Disconnect the Fuel Pressure Sensor (FPS) connector (A).
    G13576138Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the rear center muffler assembly.

    (Refer to Engine Mechanical System - "MUFFLER ")

  9. Remove the floor under cover (A) by removing the bolts.

    Tightening torque: 

    7.8 - 11.8 N m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb.ft)

    G13576139Courtesy of KIA MOTORS AMERICA, INC.
  10. Separate the ventilation hose quick-connector (A) and vapor hose quick-connector (B).
    G13576140Courtesy of KIA MOTORS AMERICA, INC.
  11. Separate the fuel filler hose (A) from the fuel filler pipe.
    G13576141Courtesy of KIA MOTORS AMERICA, INC.
  12. Separate the leveling hose quick-connector (A).
    G13576142Courtesy of KIA MOTORS AMERICA, INC.
  13. Separate the ventilation hose (A).
    G13576143Courtesy of KIA MOTORS AMERICA, INC.
  14. Support the fuel tank with a jack (A).
    G13576144Courtesy of KIA MOTORS AMERICA, INC.
  15. Remove the fuel tank band (A) after removing the mounting bolts.

    Tightening torque: 

    40.0 - 53.9 N.m (4.0 - 5.5 kgf.m, 29.0 - 39.7 lb.ft)

    G13576145Courtesy of KIA MOTORS AMERICA, INC.
  16. Remove the fuel tank by lowering the jack slowly.