LEMON Manuals: Even more car manuals for everyone
Home >> Kia >> 2021 >> Sedona EX >> Repair and Diagnosis >> Drivelines & Axles >> Axle Shafts >> Driveshaft Assembly >> Front Driveshaft >> Repair Procedures >> Removal And Installation

Removal And Installation

  1. Remove the front wheel and tire (A) from front hub.

    Tightening torque: 

    107.9 ~ 127.5 N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94.0 lb.ft)

    CAUTION: Be careful not to damage the hub bolts when removing the front wheel and tire (A).
    G13044655Courtesy of KIA MOTORS AMERICA, INC.
  2. Remove the brake caliper mounting bolts, and then place the brake caliper assembly (B) with wire.

    Tightening torque: 

    78.4 ~ 98.0 N.m (8.0 ~ 10.0 kgf.m, 57.8 ~ 72.3 lb-ft)

    G13044656Courtesy of KIA MOTORS AMERICA, INC.
  3. Remove the caulking nut (A).

    Tightening torque: 

    294.2~ 313.8 N.m (30.0 ~ 32.0 kgf.m, 217.0 ~ 231.5lb-ft)

    G13044657Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Caulking depth: 1.5 mm (0.591 in.)
    G13044658Courtesy of KIA MOTORS AMERICA, INC.
    • The front hub caulking nut should be replaced with a new one.
    • After installing caulking nut (A), firmly fix the caulking nut using a chisel and hammer as shown in the illustration below.
  4. Remove the wheel speed sensor (A) and brake hose bracket bolt (B).
    G13044659Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the tie rod end ball joint (C) from the knuckle.
    1. Remove the split pin (A).
    2. Remove the castle nut (B).
    G13044660Courtesy of KIA MOTORS AMERICA, INC.
  6. Disconnect the ball joint (A) from knuckle using the special tool (09568-4A000).
    G13044661Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the lower arm (A) mounting bolt and nut from the knuckle.

    Tightening torque: 

    98.0 ~ 117.6 N.m (10.0 ~ 12.0 kgf.m, 72.3 ~ 86.7lb-ft)

    G13044662Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the bolt after removing the strut assembly from the knuckle.
    1. After removing bolts from the front knuckle, install and tighten the sub body bolt (A).
      G13044663Courtesy of KIA MOTORS AMERICA, INC.
    2. Input the sub body (A) between the front knuckle and the sub body bolt.
    3. Tighten bolt (B) of the sub body bolt to broaden the gap of the front knuckle.
      G13044664Courtesy of KIA MOTORS AMERICA, INC.
    4. Install the safe wire (A).
      G13044665Courtesy of KIA MOTORS AMERICA, INC.
      NOTE: Install a safe wire on the front strut to prevent dropping the SST and hurting technicians.
    5. Install the main body, between the front strut and the lower arm.
      G13044666Courtesy of KIA MOTORS AMERICA, INC.
    6. To avoid the main body coming off, install a fixing clamp (A) beside the main body.
      G13044667Courtesy of KIA MOTORS AMERICA, INC.
    7. After installing a fixing clamp, rotate the handle (B) clock wise till the clamp is fixed on a lower arm.
      G13044668Courtesy of KIA MOTORS AMERICA, INC.
    8. Tighten a main body bolt (A) of the slowly and remove the lower arm from the front knuckle.
    G13044669Courtesy of KIA MOTORS AMERICA, INC.
  9. Use the SST (09581-11000) when installing the brake caliper assembly.
    G13044670Courtesy of KIA MOTORS AMERICA, INC.
  10. Loosen the inner shaft mounting bolts and then disconnect the inner shaft (A).

    Tightening torque: 

    49.0 ~ 68.6 N.m (5.0 ~ 7.0 kgf.m, 36.2 ~ 50.6lb-ft)

    Information 

    The shapes of brackets and types of bolts installed are different for each engine type.

    G13044671Courtesy of KIA MOTORS AMERICA, INC.
  11. Use the pry bar to remove the left front drive shaft (A).
    G13044672Courtesy of KIA MOTORS AMERICA, INC.
  12. Install in the reverse order of removal.
    NOTE:
    • Use a pry bar so as not to damage the transaxle and joint.
    • Do not insert the pry bar too deep, as this may damage the oil seal.
    • Do not pull the driveshaft by excessive force as it may cause components inside the joint kit to be dislodged resulting in a torn boot or a damaged bearing.
    • Plug the hole of the transaxle case with the oil seal cap to prevent contamination.
    • Support the driveshaft properly.
    • Replace the retainer ring whenever the driveshaft is removed from the transaxle case.
  13. Check the front alignment.

    (Refer to Suspension System - "FRONT ALIGNMENT ")