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Home >> Kia >> 2021 >> Rio S, 4D Hatchback >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Air Conditioning System >> Condenser >> Repair Procedures >> Replacement

Repair Procedures: Replacement

  1. Recover the refrigerant with a recovery/recycling/charging station.
  2. Disconnect the negative (-) battery terminal.
  3. Remove the front bumper.

    (Refer to Body - "FRONT BUMPER ASSEMBLY ")

  4. Remove the air intake shield (A) after loosening the bolts.
    G13706633Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the air upper guard (A) after loosening the bolts.
    G13706634Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the discharge line (A) and liquid line (B) after loosening the nuts.
    G13706635Courtesy of KIA MOTORS AMERICA, INC.
  7. Loosen the mounting pin - type retainers and bolts, remove the side air guard (A).
    G13706636Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the condenser.
    G13706637Courtesy of KIA MOTORS AMERICA, INC.
  9. Installation is the reverse order of removal.
    NOTE:
    • If you're installing a new condenser, add refrigerant oil (PAG OIL).
    • Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil before installing them. Be sure to use the right O-rings for R-134a to avoid leakage.
    • Be careful not to damage the radiator and condenser fins when installing the condenser.
    • Charge the system, and test its performance.