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Home >> Kia >> 2021 >> Niro Plug-In Hybrid EX >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> Double Clutch Transmission Control System (PHEV) >> Inhibitor Switch >> Repair Procedures >> Removal

Repair Procedures: Removal

WARNING:
  • Be sure to read and follow the "General Safety Information and Caution" before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.
  • Be sure to shut off the high voltage circuit according to the "High Voltage Shut-off Procedures" before doing any work related with the high voltage system to avoid serious electrical injuries.
  1. Place the shift lever in the "N" position.
  2. Shut off the high voltage circuit.

    (Refer to Double Clutch Transmission System - "HIGH VOLTAGE SHUT-OFF PROCEDURES ")

  3. Drain the coolant of hybrid cooling system.

    (Refer to Hybrid Motor System - "COOLANT ")

  4. Remove the hybrid power control unit (HPCU) assembly.

    (Refer to Hybrid Control System - "HYBRID POWER CONTROL UNIT ")

  5. Disconnect the TCM connector (A) and ECM connector (B).
    G13349178Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the TCM (A) and ECM (B).
    G13349179Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the HPCU tray (C) after removing the nut (A) and wiring mounting clips (B).
    G13349180Courtesy of KIA MOTORS AMERICA, INC.
  8. Loosen the shift cable mounting nut (A).
    G13349181Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the manual control lever (A).
    G13349182Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the inhibitor switch (A).
G13349183Courtesy of KIA MOTORS AMERICA, INC.