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Home >> Kia >> 2021 >> Niro Plug-In Hybrid EX >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> Double Clutch Transmission Control System (PHEV) >> Inhibitor Switch >> Repair Procedures >> Installation

Repair Procedures: Installation

  1. Check that the shift lever is placed in the "N" position.
  2. Connect the inhibitor switch connector (A).
    G13349184Courtesy of KIA MOTORS AMERICA, INC.
  3. Install the inhibitor switch (A).
    G13349185Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Lightly tighten the inhibitor switch mounting bolts so that necessary adjustments can be made.
  4. Install the manual control lever (A).
    G13349186Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Lightly tighten the manual control lever nut so that necessary adjustments can be made.
  5. Align the hole in the manual control lever with the "N" position hole of the inhibitor switch and then insert the SST inhibitor switch guide pin (0K948-E4000).
    G13349187Courtesy of KIA MOTORS AMERICA, INC.
  6. Tighten the manual lever mounting nut (A) to the specified torque.

    Tightening torque: 

    17.7 - 24.5 N.m (1.8 - 2.5 kgf.m, 13.0 - 18.1 lb.ft)

    G13349188Courtesy of KIA MOTORS AMERICA, INC.
  7. Tighten the inhibitor switch mounting bolts (B) to the specified torque.

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    G13349189Courtesy of KIA MOTORS AMERICA, INC.
  8. Tighten the nut (A) to the specified torque after removing free play by pushing the shift cable in the direction of the arrow.
    G13349190Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the SST (0K948-E4000) from the adjustment hole.
  10. Install the HPCU tray (A).

    Tightening torque: 

    (A) 21.6 - 23.5 N.m (2.2 - 2.4 kgf.m, 15.9 - 17.4 lb.ft)

  11. Install the wiring mounting clips (B) to HPCU tray and the tighten the nut (C).

    Tightening torque: 

    (C) 10.8 - 13.7 N.m (1.1 - 1.4 kgf.m, 8.0 - 10.1 lb.ft)

    G13349191Courtesy of KIA MOTORS AMERICA, INC.
  12. Install the TCM (A) and ECM (B).

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    G13349192Courtesy of KIA MOTORS AMERICA, INC.
  13. Connect the TCM connector (A) and ECM (B) connector.
    G13349193Courtesy of KIA MOTORS AMERICA, INC.
  14. Install the hybrid power control unit (HPCU) assembly.

    (Refer to Hybrid Control System - "HYBRID POWER CONTROL UNIT ")

  15. Refill the hybrid motor cooling system with coolant.

    (Refer to Hybrid Motor System - "COOLANT ")

  16. Connect the high voltage circuit.

    (Refer to Double Clutch Transmission System - "HIGH VOLTAGE SHUT-OFF PROCEDURES ")