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Home >> Kia >> 2021 >> Niro Plug-In Hybrid EX >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel Delivery System (PHEV) >> Fuel Pump Motor >> Repair Procedures >> Removal

Repair Procedures: Removal

  1. Remove the fuel pump.

    (Refer to Fuel Delivery System - "FUEL PUMP ")

  2. Disconnect the fuel pump motor connector (A) and fuel sender connector (B).
    G13348884Courtesy of KIA MOTORS AMERICA, INC.
  3. Lift the fixing hook (A) by using a common driver, and then remove the fuel sender (B).
    G13348885Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the fixing clip (A), and then disconnect the feed tube (B).
    G13348886Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the head assembly after releasing the cushion fixing clip (A).
    G13348887Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the reservoir-cup (B) after releasing the fixing hook (A).
    G13348888Courtesy of KIA MOTORS AMERICA, INC.
  7. Disconnect the ground line (A).
    G13348889Courtesy of KIA MOTORS AMERICA, INC.
  8. Disconnect the fuel pump motor connector (A).
    G13348890Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the fuel pressure regulator (B) after releasing the fixing hook (A).
    G13348891Courtesy of KIA MOTORS AMERICA, INC.
    G13348892Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the pre-filter (B) after releasing the fixing hooks (A).
    G13348893Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the fixing clip (A), and then assist pump assembly (B).
    G13348894Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    1. Unhook the clip (A, B) by using an awl (C).
      G13348895Courtesy of KIA MOTORS AMERICA, INC.
    2. Separate the tube (A) with the assist pump (B) by pulling it
    G13348896Courtesy of KIA MOTORS AMERICA, INC.
  12. Remove the fuel pump motor (A) from the fuel filter by pulling it downward.
G13348897Courtesy of KIA MOTORS AMERICA, INC.
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