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Home >> Kia >> 2021 >> Forte EX >> Repair and Diagnosis >> External Pages >> Different car >> Section 60 (Driveshaft Assembly) >> Front Driveshaft >> Repair Procedures >> Removal And Installation

Removal And Installation

WARNING: This page is about a different car, the 2024 Kia Forte. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the front wheel and tire (A).

    Tightening torque: 

    107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb.ft)

    G14561347Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Be careful not to damage the hub bolts when removing the front wheel and tire.
  2. Remove the engine room under cover.

    G 1.6 T-GDI GAMMA (Refer to Engine Mechanical System - "ENGINE ROOM UNDER COVER ")

    G 2.0 MPI NU (ATKINSON) (Refer to Engine Mechanical System - "ENGINE ROOM UNDER COVER ")

  3. Disconnect the tie rod end ball joint from the knuckle by using the SST (09568-1S100).
    1. Remove the split pin (A).
    2. Remove the castle nut (B).

      Tightening torque: 

      34.3 - 44.1 N.m (3.5 - 4.5 kgf.m, 25.3 - 32.5 lb.ft)

      G14561348Courtesy of KIA MOTORS AMERICA, INC.
    3. Disconnect the tie rod end ball joint from the knuckle by using the SST (09568-1S100).
    G14561349Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the lower arm from the knuckle by using the SST (09568-1S100).
    1. Remove the lower arm nut (A).

      Tightening torque: 

      58.8 - 70.6 N.m (6.0 - 7.2 kgf.m, 43.4 - 52.1 lb.ft)

      G14561350Courtesy of KIA MOTORS AMERICA, INC.
    2. Disconnect the lower arm from the knuckle by using the SST (09568-1S100).
      G14561351Courtesy of KIA MOTORS AMERICA, INC.
      NOTE:
      • When using SST, be sure not to damage the dust cover of lower arm ball joint.
      • Keep SST tied to the car because there is a risk of injury by dropping the SST during removing the lower arm ball joint.
      • The peripheral parts may be damaged when removing the lower arm ball joint with a general tool such as lever, so be sure to use SST.
  5. By hammering on a chisel, unlock the driveshaft lock hub nut caulking.
    G14561352Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: If there is screw thread (A) on the end of the nut, unlock the caulking by using a chisel and then loosen the nut to prevent damaging driveshaft screw thread.
    G14561353Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the caulking nut (A) from the front axle.

    Tightening torque: 

    274.6 - 294.2 N.m (28.0 - 30.0 kgf.m, 202.5 - 217.0 lb.ft)

    G14561354Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • The driveshaft lock nut must be replaced with new one. When replacing the drive lock hub nut, use only the nut with screw thread (A) on the end.
      G14561355Courtesy of KIA MOTORS AMERICA, INC.
      G14561356Courtesy of KIA MOTORS AMERICA, INC.
    • Tighten the driveshaft lock hub nut to the specified tightening torque, and caulk by using a chisel and hammer.
    • If there are two key seats, perform on all two seats.

      Caulking depth (A):  1.5 mm (0.0591 in)

      G14561357Courtesy of KIA MOTORS AMERICA, INC.
  7. Using a SST (09517-4E000), disconnect the driveshaft from the axle hub.
    G14561358Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Do not pull or twist excessively to remove the axle when the drive shaft is disassembled.
  8. Insert a pry bar (A) between the transaxle case (B) and joint case (C), and separate the drive shaft (D) from the transaxle case.

    [LH] 

    G14561359Courtesy of KIA MOTORS AMERICA, INC.

    [RH] 

    G14561360Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • When using the pry bar, be careful not to damage the transaxle and joint.
    • Do not insert the pry bar too deep, as this may damage the oil seal.
    • Do not pull the driveshaft by excessive force as it may cause components inside the joint kit to dislodge resulting in a torn boot or a damaged bearing.
    • Plug the hole of the transaxle case with the oil seal cap to prevent contamination.
    • Support the driveshaft properly.
    • Replace the retainer ring whenever the driveshaft is removed from the transaxle case.
    • Be careful not to damage the stabilizer link boots and ball joint boots.
  9. Install in the reverse order of removal.