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Home >> Kia >> 2020 >> Stinger GT2, AWD >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission System - 3.3L >> Repair Procedures >> Removal

Repair Procedures: Removal

  1. Remove the under cover.

    (Refer to " ENGINE ROOM UNDER COVER  ") 

  2. Remove the both side stay (A, B).

    Tightening torque  :

    34.3 - 41.2 N.m (3.5 - 4.2 kgf.m, 25.3 - 30.4 lb.ft)

    G12803810Courtesy of KIA MOTORS AMERICA, INC.
    G12803811Courtesy of KIA MOTORS AMERICA, INC.
  3. Loosen the transmission lower mounting bolts (A).

    Tightening torque  :

    39.2 - 46.1 N.m (4.0 - 4.7 kgf.m, 28.9 - 34.0 lb.ft)

    G12803812Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the engine and transmission assembly.

    (Refer to " ENGINE AND TRANSMISSION ASSEMBLY  ") 

  5. Remove the transmission oil cooler tube (A).

    Tightening torque 

    Oil cooler tube mounting bolt: 19.6 - 29.4 N.m (2.0 - 3.0 kgf.m, 14.5 - 21.7 lb.ft)

    Bracket mounting bolts: 7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb.ft)

    G12803813Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: When installing, the existing oil cooler tube O-ring must be replaced with a new one.
    G12803814Courtesy of KIA MOTORS AMERICA, INC.
  6. Loosen the wiring bracket mounting bolt (A) and wiring protector mounting bolts (B).

    Tightening torque  :

    8.8 - 9.8 N.m (0.9 - 1.0 kgf.m, 6.5 - 7.2 lb.ft)

    G12803815Courtesy of KIA MOTORS AMERICA, INC.
  7. Disconnect the main connector (A) and loosen the bolts (B, C).

    Tightening torque  :

    (B) 10.8 - 13.7 N.m (1.1 - 1.4 kgf.m, 8.0 - 10.1 lb.ft)

    (C) 8.8 - 9.8 N.m (0.9 - 1.0 kgf.m, 6.5 - 7.2 lb.ft)

    G12803816Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the CKP sensor (A) and wiring bracket (B) by loosening the bolts.

    Tightening torque  :

    8.8 - 9.8 N.m (0.9 - 1.0 kgf.m, 6.5 - 7.2 lb.ft)

    G12803817Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the wiring mounting bracket (A, B).

    Tightening torque  :

    8.8 - 9.8 N.m (0.9 - 1.0 kgf.m, 6.5 - 7.2 lb.ft)

    G12803818Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the vacuum pipe.
    1. Loosen the bracket mounting bolt (A) and separate the pipe from the hose (B).

      Tightening torque  :

      7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb.ft)

      G12803819Courtesy of KIA MOTORS AMERICA, INC.
    2. Loosen the bracket mounting bolt (A) and separate the pipe from the hose (B).

      Tightening torque  :

      7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb.ft)

      G12803820Courtesy of KIA MOTORS AMERICA, INC.
  11. Disconnect the EOP connector (A) and parking switch connector (B), and loosen the ground mounting bolt (C).

    Tightening torque  :

    10.8 - 13.7 N.m (1.1 - 1.4 kgf.m, 8.0 - 10.1 lb.ft)

    G12803821Courtesy of KIA MOTORS AMERICA, INC.
  12. Disconnect the motor connector (A) and hydraulic sensor connector (B, and loosen the wiring bracket mounting bolt (C). [4WD only] 

    Tightening torque  :

    8.8 - 9.8 N.m (0.9 - 1.0 kgf.m, 6.5 - 7.2 lb.ft)

    G12803822Courtesy of KIA MOTORS AMERICA, INC.
  13. Loosen the engine support bracket mounting nut (A).

    Tightening torque  :

    63.7 - 83.4 N.m (6.5 - 8.5 kgf.m, 47.0 - 61.5 lb.ft)

    G12803823Courtesy of KIA MOTORS AMERICA, INC.
  14. Lift the engine by using the engine crane.
  15. Remove the engine support bracket (A).

    Tightening torque  :

    49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb.ft)

    G12803824Courtesy of KIA MOTORS AMERICA, INC.
  16. Disconnect the starter motor connector (A) and remove the terminal (B).
    G12803825Courtesy of KIA MOTORS AMERICA, INC.
  17. Remove the starter (A) after loosening the mounting bolts (B).

    Tightening torque  :

    49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb.ft)

    G12803826Courtesy of KIA MOTORS AMERICA, INC.
    G12803827Courtesy of KIA MOTORS AMERICA, INC.
  18. Remove the cover and then loosen the torque converter mounting bolts (A-6pcs) by rotating the crankshaft.

    Tightening torque  :

    45.1 - 52.0 N.m (4.6 - 5.3 kgf.m, 33.3 - 38.3 lb.ft)

    G12803828Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • When installing, apply the ATF to the bolts thread before tightening the bolts.
    • When installing, lightly tighten the bolts (6-pcs) and then tighten the bolts to the specified torque.
  19. Remove the cross member (A).

    [2WD] 

    Tightening torque  :

    29.4 - 34.3 N.m (3.0 - 3.5 kgf.m 21.7 - 25.3 lb.ft)

    G12803829Courtesy of KIA MOTORS AMERICA, INC.

    [4WD] 

    Tightening torque  :

    63.7 - 83.4 N.m (6.5 - 8.5 kgf.m, 47.0 - 61.5 lb.ft)

    G12803830Courtesy of KIA MOTORS AMERICA, INC.
  20. Remove the front propeller shaft (A) from the transfer. [4WD only] 

    Tightening torque  :

    49.0 - 68.6. N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb.ft)

    G12803831Courtesy of KIA MOTORS AMERICA, INC.
  21. Remove the transfer assembly (A). [4WD only] 

    Tightening torque  :

    29.4 - 41.2 N.m (3.0 - 4.2 kgf.m, 21.7 - 30.4 lb.ft)

    G12803832Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Precautions of the transfer assembly repairing 
    • Use caution for the actuator not to be impacted by the transmission, floor or structure.
      G12803833Courtesy of KIA MOTORS AMERICA, INC.
    • To prevent damage to the O-ring, maintain parallel with the transmission shaft when install the transfer assembly.
      G12803834Courtesy of KIA MOTORS AMERICA, INC.
    • Use caution when removing/installing the transfer case. If the horizontal position is disturbed, oil may be leaked even with the air breather valve installed because oil remains inside the transfer case.
      G12803835Courtesy of KIA MOTORS AMERICA, INC.
  22. Support the transmission safely on a jack.
  23. Loosen the transmission mounting bolts (A, B, C).

    Tightening torque 

    1. 63.7 - 83.4 N.m (6.5 - 8.5 kgf.m, 47.0 - 61.5 lb.ft)
    2. 39.2 - 46.1 N.m (4.0 - 4.7 kgf.m, 28.9 - 34.0 lb.ft)
    3. 34.3 - 46.1 N.m (3.5 - 4.7 kgf.m, 25.3 - 34.0 lb.ft)
      G12803836Courtesy of KIA MOTORS AMERICA, INC.
      NOTE: After mounting the automatic transmission to the engine by pushing the automatic transmission, tighten the mounting bolts after check that there is no gap between the torque converter housing (A) and the engine block (B).
      G12803837Courtesy of KIA MOTORS AMERICA, INC.
  24. Remove the transmission from the engine.
    G12803838Courtesy of KIA MOTORS AMERICA, INC.
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