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Home >> Kia >> 2020 >> K900 >> Repair and Diagnosis >> Drivelines & Axles >> Axle Shafts >> Front Driveshaft Assembly >> TJ Joint >> Repair Procedures >> Disassembly

Repair Procedures: Disassembly

NOTE:
  • Do not disassemble the BJ assembly.
  • Special grease must be applied to the driveshaft joint. Do not substitute with another type of grease.
  • The boot band should be replaced with a new one.
  1. Remove the front drive shaft.

    (Refer to Front Driveshaft Assembly - "FRONT DRIVESHAFT ")

  2. Remove the housing circlip (B) from the driveshaft spline (A).
    G13144073Courtesy of KIA MOTORS AMERICA, INC.
  3. Remove both boot bands from the TJ housing.
    G13144074Courtesy of KIA MOTORS AMERICA, INC.
    G13144075Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the TJ housing (A).
    G13144076Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Make alignment marks (D) on spider roller assembly (A), joint case (B), and shaft spline (C) to aid reassembly.
    G13144077Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the snap ring (A) from the shaft.
    G13144078Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the spider assembly (B) from the driveshaft (A) using the puller.
    G13144079Courtesy of KIA MOTORS AMERICA, INC.
  7. Clean the spider assembly.
  8. Remove the TJ boot (A).
G13144080Courtesy of KIA MOTORS AMERICA, INC.
NOTE: For reusing the boot (A), wrap tape (B) around the driveshaft splines (C) to protect the boot (A).