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Home >> Kia >> 2019 >> Soul EV Base >> Repair and Diagnosis >> Drivelines & Axles >> Wheel Hubs >> Front Axle Assembly >> Front Hub/Knuckle >> Repair Procedures >> Removal

Repair Procedures: Removal

  1. Loosen the wheel nuts slightly.

    Raise the vehicle, and make sure it is securely supported.

  2. Remove the front wheel and tire (A) from front hub.

    Tightening torque: 

    88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)

    G12817899Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION: Be careful not to damage to the hub bolts when removing the front wheel and tire (A).
  3. Loosen the guide rod bolt (B) and pivot the caliper (A) up out of the way.

    Tightening torque: 

    21.6 ~ 31.4 N.m (2.2 ~ 3.2 kgf.m, 15.9 ~ 23.1 lb-ft)

    G12817900Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the brake pads (A).
    G12817901Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the brake caliper mounting bolts (A), and then place the brake caliper assembly (B) with wire.

    Tightening torque: 

    78.4 ~ 98.0 N.m (8.0 ~ 10.0 kgf.m, 57.8 ~ 72.3 lb-ft)

    G12817902Courtesy of KIA MOTORS AMERICA, INC.
    G12817903Courtesy of KIA MOTORS AMERICA, INC.
  6. Loosen the front brake disc mount screw (B) and then remove the front brake disc (A).

    Tightening torque: 

    4.9 ~ 5.9 N.m (0.5 ~ 0.6 kgf.m, 3.6 ~ 4.3 lb-ft)

    G12817904Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove drive shaft caulking nut (A) from the front hub.

    Tightening torque: 

    274.6 ~ 294.2 N.m (28.0 ~ 30.0 Kgf.m, 202.5 ~ 217.0 lb-ft)

    G12817905Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION:
    • The drive shaft lock nut should be replaced with new ones.
    • After installation driveshaft lock nut, stake the lock nut using a chisel and hammer as shown in the illustration below.
    G12817906Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the tie rod end ball joint (C) from the knuckle by using the SST (09568-34000).
    1. Remove the split pin (A).
    2. Remove the castle nut (B).
    3. Use the SST (09568-34000).

      Tightening torque: 

      23.5 ~ 33.3 N.m (2.4 ~ 3.4 kgf.m, 19.4 ~ 24.6lb-ft)

    G12817907Courtesy of KIA MOTORS AMERICA, INC.
    G12817908Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION:
    • When using SST, be sure not to damage the dust cover of lower arm ball joint.
    • Keep SST tied to the car because there is a risk of injury by dropping the SST during removal of the lower arm ball joint.
    • The peripheral parts may be damaged when removing the lower arm ball joint with a general tool such as lever, so be sure to use SST.
  9. Loosen the mount bolt and then remove the wheel speed sensor (A) from knuckle.

    Tightening torque: 

    6.8 ~ 10.7 N.m (0.7 ~ 1.1 kgf.m, 5.0 ~ 7.9 lb-ft)

    G12817909Courtesy of KIA MOTORS AMERICA, INC.
  10. Loosen the bolt & nut and then remove the lower arm (A).

    Tightening torque: 

    58.8 ~ 70.6 N.m (6.0 ~ 7.2 kgf.m, 43.4 ~ 52.1 lb-ft)

    G12817910Courtesy of KIA MOTORS AMERICA, INC.
  11. Disconnect the driveshaft (A) from the front hub assembly.
    G12817911Courtesy of KIA MOTORS AMERICA, INC.
  12. Loosen the strut mounting bolts (A) and then remove the knuckle assembly (B).

    Tightening torque: 

    137.3 ~ 156.9 N.m (14.0 ~ 16.0 kgf.m, 101.3 ~ 115.7 lb-ft)

    G12817912Courtesy of KIA MOTORS AMERICA, INC.