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Home >> Kia >> 2019 >> Soul Base, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 12 (Fuel Delivery System - 2.0L) >> Delivery Pipe >> Repair Procedures >> Removal

Repair Procedures: Removal

WARNING: This page is about a different variant/trim than selected.
WARNING: In case of removing the high pressure fuel pump, high pressure fuel pipe, delivery pipe, and injector, there may be injury caused by leakage of the high pressure fuel. So don't do any repair work right after engine stops.
  1. Turn the ignition switch OFF and disconnect the battery negative (-) cable.
  2. Release the residual pressure in fuel line (Refer to the Fuel Delivery System - Repair Procedures - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ").
    NOTE: When removing the fuel pump fuse, a Diagnostic Trouble Code (DTC) may occur. Delete the code with the GDS after completion of "Release Residual Pressure in Fuel Line" work.
  3. Remove the intake manifold.

    (Refer to Engine Mechanical System -"INTAKE MANIFOLD ")

  4. Remove the injector foam (A).
    Fig 1: Locating Injector Foam
    G12239315Courtesy of KIA MOTORS AMERICA, INC.
  5. Disconnect the injector connectors (A) and the rail pressure sensor connector (B).
  6. Remove the high pressure fuel pipe (C).
  7. Remove the installation bolt (D), and then remove the delivery pipe and injector assembly from the engine.
    Fig 2: Locating Injector Connectors, Rail Pressure Sensor Connector, High Pressure Fuel Pipe And Installation Bolt
    G12239316Courtesy of KIA MOTORS AMERICA, INC.
    Fig 3: Locating Delivery Pipe And Injector
    G12239317Courtesy of KIA MOTORS AMERICA, INC.
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