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Home >> Kia >> 2019 >> Rio LX >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel Delivery System >> High Pressure Fuel Pump >> Repair Procedures >> Removal

Repair Procedures: Removal

  1. Release the residual pressure in the fuel line.

    (Refer to Fuel Delivery System - "Release Pressure in  FUEL LINE  ") 

  2. Turn the ignition switch OFF and disconnect the battery negative (-) terminal.
  3. Remove the air cleaner and intake hose.

    (Refer to Mechanical System - " AIR CLEANER  ") 

  4. Remove the battery.

    (Refer to Engine Electrical System - " BATTERY  ") 

  5. Remove the pump foam.
  6. Disconnect the fuel pressure control valve connector (A) and the fuel feed tube quick-connector (B).
    G12576742Courtesy of KIA MOTORS AMERICA, INC.
  7. Disconnect the Engine Coolant Temperature Sensor connector (A).
    G12576743Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the high pressure pipe flange nut (A) in order of with the special service tool (B) [SST No.: 09314-3Q100 or 09314-27130].
    G12576744Courtesy of KIA MOTORS AMERICA, INC.
    G12576745Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the high pressure fuel pipe function block mounting bolt (A).
    G12576746Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the installation bolts (A), and then remove the high pressure fuel (B) pump from the cylinder head assembly.
    G12576747Courtesy of KIA MOTORS AMERICA, INC.
    G12576748Courtesy of KIA MOTORS AMERICA, INC.
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