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Home >> Kia >> 2019 >> Optima S >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 232 (Front Door Assembly (PHEV)) >> Front Door Module >> Repair Procedures >> Replacement

Repair Procedures: Replacement

WARNING: This page is about a different variant/trim than selected.
  1. Remove the front door window glass.

    (Refer to Front Door - "FRONT DOOR WINDOW GLASS ")

  2. Disconnect the outside rear view mirror connector (A).
    G13157237Courtesy of KIA MOTORS AMERICA, INC.
  3. Disconnect the front door main wiring connector (A).
    G13157238Courtesy of KIA MOTORS AMERICA, INC.
  4. After loosening the mounting bolts and remove the front door module (B).

    Tightening torque: 

    Bolt: 6.9 - 10.8 N.m (0.7 - 1.1 kgf.m, 5.1 - 8.0 lb.ft)

    G13157239Courtesy of KIA MOTORS AMERICA, INC.
  5. Disconnect the front door latch connector (B) and remove the front door module (A).
    G13157240Courtesy of KIA MOTORS AMERICA, INC.
    G13157241Courtesy of KIA MOTORS AMERICA, INC.
  6. Disconnect the connectors and front door module wiring harness (A).
    G13157242Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the front speaker.

    (Refer to Body Electrical System - "SPEAKERS ")

  8. Remove the front power window motor.

    (Refer to Body Electrical System - "POWER WINDOW MOTOR ")

  9. Remove the side impact sensor.

    (Refer to Restraint - "SIDE IMPACT SENSOR ")

  10. Install in the reverse order of removal.

    Information 

    • Apply enough grease onto the whole parts.
    • Make sure that connectors are connected properly and each rod is connected securely.
    • Make sure that the door locks/unlocks and opens/closes properly.