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Home >> Kia >> 2019 >> Optima S >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 197 (Automatic Transaxle Control System (PHEV)) >> Shift Cable >> Repair Procedures >> Installation

Repair Procedures: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Check that the shift lever is placed in the "N" position.
  2. Install the shift cable retainer (A).

    Tightening torque: 

    9.8 - 14.7 N.m (1.0 - 1.5 kgf.m, 7.2 - 10.8 lb.ft)

    G13156161Courtesy of KIA MOTORS AMERICA, INC.
  3. Insert the snap pin (A) after installing the shift cable.
    G13156162Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • Install the shift cable after checking the direction of projection to prevent incorrect assembly.
      G13156163Courtesy of KIA MOTORS AMERICA, INC.
    • [LHD]  Mind the installation direction of snap pin and install the snap pin with the hook facing upward.
      G13156164Courtesy of KIA MOTORS AMERICA, INC.
    • [RHD]  Mind the installation direction of snap pin and install the snap pin with the hook facing downward.
      G13156165Courtesy of KIA MOTORS AMERICA, INC.
  4. Install the floor console assembly.

    (Refer to Body "FLOOR CONSOLE ")

  5. Install the knob (A) by pressing it in the direction of arrow after installing the boots to the console upper cover.
    G13156166Courtesy of KIA MOTORS AMERICA, INC.
  6. Install the shift cable (B) to bracket and then lightly tighten the nut (A).
    G13156167Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: The existing shift cable clip must be replaced with new one. (Do not reuse it.)
  7. Tighten the nut (A) to the specified torque after removing free play by pushing the shift cable (B) in the direction of the arrow.

    Tightening torque: 

    9.8 - 14.7 N.m (1.0 - 1.5 kgf.m, 7.2 - 10.8 lb.ft)

    G13156168Courtesy of KIA MOTORS AMERICA, INC.
  8. Install the high voltage cable (A) and HPCU tray (B).

    Tightening torque: 

    19.6 - 29.4 N.m (2.0 - 3.0 kgf.m, 14.5 - 21.7 lb.ft)

    G13156169Courtesy of KIA MOTORS AMERICA, INC.
  9. Install the hybrid power control unit (HPCU) assembly.

    (Refer to Hybrid Control System - "HYBRID POWER CONTROL UNIT "

  10. Install the air cleaner assembly and air duct.

    (Refer to Engine Mechanical Syetem AIR CLEANER ")

  11. Refill the hybrid motor cooling system with coolant and then perform the air bleeding using the KDS.

    (Refer to Hybrid Motor System - "COOLANT ")

  12. Connect the high voltage circuit.

    (Refer to Automatic Transaxle System - "HIGH VOLTAGE SHUT-OFF PROCEDURE ")