LEMON Manuals: Even more car manuals for everyone
Home >> Kia >> 2019 >> Optima EX >> Repair and Diagnosis (Single Page) >> Steering >> Steering Column >> Motor Driven Power Steering System (Except HEV) >> MDPS Control Unit >> Repair Procedures >> Replacement

Repair Procedures: Replacement

NOTE:
  • If a DTC occurs in the ECU, check the connectors and wiring. If no problem is found, replace the ECU.
  • Before replacing the MDPS ECU, use the diagnostic device to read the settings of the old ECU.
  1. Perform the "ECU data backup" by KDS following in the order below.
    1. Connect self-diagnosis connector (16pins) located under the driver side crash pad to self-diagnosis device, and then turn the self-diagnosis device after key is ON.
    2. Select the "vehicle model" and "Motor Driven Power Steering" on KDS vehicle selection screen.
    3. Select the "Part replacement (Power steering ECU)" on KDS screen, then select OK.
      G12916807Courtesy of KIA MOTORS AMERICA, INC.
    4. Proceed with the test according to the screen instructions.
    G12916808Courtesy of KIA MOTORS AMERICA, INC.
    G12916809Courtesy of KIA MOTORS AMERICA, INC.
    G12916810Courtesy of KIA MOTORS AMERICA, INC.
    G12916811Courtesy of KIA MOTORS AMERICA, INC.
    G12916812Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: If a DTC occurs in the ECU, check the connectors and wiring. If no problem is found, replace the ECU.
  2. Disconnect the battery negative cable from the battery and then wait for at least 30 seconds.
  3. Remove the crash pad lower panel.

    (Refer to Body - "CRASH PAD LOWER PANEL ")

  4. Disconnect the MDPS ECU connectors (A).
    G12916813Courtesy of KIA MOTORS AMERICA, INC.
  5. Loosen the mounting bolts (A) and then remove the MDPS ECU (B).

    Tightening torque: 

    19.6 ~ 23.5 N.m (2.0 ~ 2.4 kgf.m, 14.5 ~ 17.3 lb-ft)

    G12916814Courtesy of KIA MOTORS AMERICA, INC.
  6. Loosen the star wrench (A) and then remove the MDPS ECU bracket (B).

    Tightening torque: 

    7.8 ~9.8 N.m (0.8 ~ 1.0 kgf.m, 5.8 ~ 7.2 lb-ft)

    G12916815Courtesy of KIA MOTORS AMERICA, INC.
  7. Install in the reverse order of removal.
  8. Perform the "ECU data restore" by KDS following in the order below.
    1. Connect self-diagnosis connector (16pins) located under the driver side crash pad to self-diagnosis device, and then turn the self-diagnosis device after key is ON.
    2. Select the "vehicle model" and "Motor Driven Power Steering" on KDS vehicle selection screen.
    3. Select the "Part replacement (Power steering ECU)" on KDS screen, then select OK.
      G12916816Courtesy of KIA MOTORS AMERICA, INC.
    4. Proceed with the test according to the screen instructions.
    G12916817Courtesy of KIA MOTORS AMERICA, INC.
    G12916818Courtesy of KIA MOTORS AMERICA, INC.
    G12916819Courtesy of KIA MOTORS AMERICA, INC.
    G12916820Courtesy of KIA MOTORS AMERICA, INC.
    G12916821Courtesy of KIA MOTORS AMERICA, INC.
  9. Perform the "Steering Angle Sensor (SAS) Calibration" and "Set the steering feel torque to zero".
  10. Turn off the IGN switch and wait for 10 seconds or more. Then check the operation after starting the engine.