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Home >> Kia >> 2019 >> Niro Plug-In Hybrid EX >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> Dual Clutch Transmission Control System (PHEV) >> Shift Cable >> Repair Procedures >> Installation

Repair Procedures: Installation

  1. Check that the shift lever is placed in the "N" position.
  2. Install the shift cable retainer (A) by tightening nuts (B).

    Tightening torque: 

    11.8 - 14.7 N.m (1.2 - 1.5 kgf.m, 8.7 - 10.8 lb.ft)

    G12696576Courtesy of KIA MOTORS AMERICA, INC.
  3. Install the shift cable.
    1. Install the cable socket (A).
    2. Install the shift cable to the lever pin and then insert the snap pin (A).
      G12696577Courtesy of KIA MOTORS AMERICA, INC.
      NOTE:
      • Install the shift cable after checking the direction of projection to prevent incorrect assembly.
        G12696578Courtesy of KIA MOTORS AMERICA, INC.
      • Mind the installation direction of snap pin and install the snap pin with the hook facing upward.
      G12696579Courtesy of KIA MOTORS AMERICA, INC.
  4. Install the floor console assembly.

    (Refer to " FLOOR CONSOLE ASSEMBLY  ") 

  5. Install the knob (A) by pressing it in the direction of arrow after installing the boots to the console upper cover.
    G12696580Courtesy of KIA MOTORS AMERICA, INC.
  6. Tighten the nut (A) to the specified torque after removing free play by pushing the shift cable in the direction of the arrow.

    Tightening torque: 

    8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 lb.ft)

    G12665160Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: The existing shift cable clip (A) must be replaced with new one. (Do not reuse it.)
    G12696581Courtesy of KIA MOTORS AMERICA, INC.
  7. Install the HPCU tray (A).

    Tightening torque: 

    1. 21.6 - 23.5 N.m (2.2 - 2.4 kgf.m, 15.9 - 17.4 lb.ft)
  8. Install the wiring mounting clips (B) to HPCU tray and the tighten the nut (C).

    Tightening torque: 

    (C) 10.8 - 13.7 N.m (1.1 - 1.4 kgf.m, 8.0 - 10.1 lb.ft)

    G12696582Courtesy of KIA MOTORS AMERICA, INC.
  9. Install the TCM (A) and ECM (B).

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    G12696583Courtesy of KIA MOTORS AMERICA, INC.
  10. Connect the TCM connector (A) and ECM (B) connector.
    G12696584Courtesy of KIA MOTORS AMERICA, INC.
  11. Install the hybrid power control unit (HPCU) assembly.

    (Refer to " HYBRID POWER CONTROL UNIT  ") 

  12. Refill the hybrid motor cooling system with coolant.

    (Refer to " COOLANT  ") 

  13. Connect the high voltage circuit.

    (Refer to " HIGH VOLTAGE SHUT-OFF PROCEDURE  ")