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Home >> Kia >> 2019 >> Niro Plug-In Hybrid EX >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> Dual Clutch Transmission Control System (PHEV) >> Inhibitor Switch >> Repair Procedures >> Installation

Repair Procedures: Installation

  1. Check that the shift lever is placed in the "N" position.
  2. Connect the inhibitor switch connector (A).
    G12696553Courtesy of KIA MOTORS AMERICA, INC.
  3. Install the inhibitor switch (A).
    G12696554Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Lightly tighten the inhibitor switch mounting bolts so that necessary adjustments can be made.
  4. Install the manual control lever (A).
    G12696555Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Lightly tighten the manual control lever nut so that necessary adjustments can be made.
  5. Align the hole in the manual control lever with the "N" position hole of the inhibitor switch and then insert the SST inhibitor switch guide pin (0K948-E4000).
    G12696556Courtesy of KIA MOTORS AMERICA, INC.
  6. Tighten the manual lever mounting nut (A) to the specified torque.

    Tightening torque: 

    17.7 - 24.5 N.m (1.8 - 2.5 kgf.m, 13.0 - 18.1 lb.ft)

    G12696557Courtesy of KIA MOTORS AMERICA, INC.
  7. Tighten the inhibitor switch mounting bolts (B) to the specified torque.

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    G12696558Courtesy of KIA MOTORS AMERICA, INC.
  8. Tighten the nut (A) to the specified torque after removing free play by pushing the shift cable in the direction of the arrow.
    G12696559Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the SST (0K948-E4000) from the adjustment hole.
  10. Install the HPCU tray (A).

    Tightening torque: 

    1. 21.6 - 23.5 N.m (2.2 - 2.4 kgf.m, 15.9 - 17.4 lb.ft)
  11. Install the wiring mounting clips (B) to HPCU tray and the tighten the nut (C).

    Tightening torque: 

    (C) 10.8 - 13.7 N.m (1.1 - 1.4 kgf.m, 8.0 - 10.1 lb.ft)

    G12696560Courtesy of KIA MOTORS AMERICA, INC.
  12. Install the TCM (A) and ECM (B).

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    G12696561Courtesy of KIA MOTORS AMERICA, INC.
  13. Connect the TCM connector (A) and ECM (B) connector.
    G12696562Courtesy of KIA MOTORS AMERICA, INC.
  14. Install the hybrid power control unit (HPCU) assembly.

    (Refer to " HYBRID POWER CONTROL UNIT  ") 

  15. Refill the hybrid motor cooling system with coolant.

    (Refer to " COOLANT  ") 

  16. Connect the high voltage circuit.

    (Refer to " HIGH VOLTAGE SHUT-OFF PROCEDURE  ")