LEMON Manuals: Even more car manuals for everyone
Home >> Kia >> 2019 >> K900 >> Repair and Diagnosis >> Engine Mechanical >> Intake And Exhaust System >> Intake Manifold >> Repair Procedures >> Installation

Repair Procedures: Installation

  1. Install the new water gasket (A).

    [LH] 

    G13142842Courtesy of KIA MOTORS AMERICA, INC.

    [RH] 

    G13142843Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Always use a new water gasket.
  2. Connect the water hose (A).
    G13142844Courtesy of KIA MOTORS AMERICA, INC.
  3. Install the new intake manifold gasket (A).
    G13142845Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Always use a new intake manifold gasket.
  4. Install the intake manifold (A).
    G13142846Courtesy of KIA MOTORS AMERICA, INC.
  5. Tighten the intake manifold bolts, in several passes as below.

    Tightening torque 

    1st step (a-h):

    3.9 - 5.8 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 lb.ft, 34.7 - 52.1 lb.in)

    2nd step (1 - 8):

    26.5 - 31.4 N.m (2.7 - 3.2 kgf.m, 19.5 - 23.1 lb.ft)

    Fig 1: Intake Manifold Bolts Tightening Sequence
    G13142847Courtesy of KIA MOTORS AMERICA, INC.
  6. Install the other parts in the reverse order of removal.
  7. Fill the coolant.

    (Refer to Cooling System - "COOLANT ")

  8. Start engine and check for leaks.
  9. Recheck engine coolant level.