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Home >> Kia >> 2019 >> Forte S >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System >> Radiator >> Repair Procedures >> Removal and Installation

Removal and Installation

  1. Disconnect the battery negative terminal.
  2. Remove the air duct (A).
    G12826156Courtesy of KIA MOTORS AMERICA, INC.
  3. Remove the engine room under cover.

    (Refer to Engine and Transaxle Assembly -  ENGINE ROOM UNDER COVER  ") 

  4. Drain the Coolant.

    (Refer to Cooling System - " COOLANT  ") 

  5. Remove the cooling fan assembly.

    (Refer to Cooling System - " COOLING FAN  ") 

  6. Disconnect the radiator upper hose (A).
    G12826157Courtesy of KIA MOTORS AMERICA, INC.
  7. Disconnect the radiator lower hose (A).
    G12826158Courtesy of KIA MOTORS AMERICA, INC.
  8. Remover the front bumper assembly.

    (Refer to Body (Interior and Exterior) - " FRONT BUMPER ASSEMBLY  ") 

  9. Remove the hood lower latch assembly.

    (Refer to Body (Interior and Exterior) - " HOOD LATCH  ") 

  10. Remove the air duct extension (A).

    Tightening torque: 

    3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 lb.ft, 35.4 - 53.1 lb.in)

    G12826159Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the air guide (A).

    Tightening torque: 

    3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 lb.ft, 35.4 - 53.1 lb.in)

    [RH] 

    G12826160Courtesy of KIA MOTORS AMERICA, INC.

    [LH] 

    G12826161Courtesy of KIA MOTORS AMERICA, INC.
  12. Remove the radiator upper mounting bracket (A).

    Tightening torque: 

    7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb.ft)

    [RH] 

    G12826162Courtesy of KIA MOTORS AMERICA, INC.

    [LH] 

    G12826163Courtesy of KIA MOTORS AMERICA, INC.
  13. Separate the condenser from the radiator and then pull the radiator (A) upward and remove it from engine room.
    G12826164Courtesy of KIA MOTORS AMERICA, INC.
  14. Install in the reverse order of removal.
  15. Fill the radiator with coolant.

    (Refer to Cooling System - " COOLANT  ") 

  16. Start engine and check for leaks.