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Home >> Kia >> 2019 >> Forte LXS >> Repair and Diagnosis >> Body & Frame >> Exterior/Interior Trim >> Crash Pad >> Cowl Cross Bar Assembly >> Repair Procedures >> Replacement

Repair Procedures: Replacement

CAUTION: Put on gloves to prevent hand injuries.

Information 

  1. Remove the cowl top cover.

    (Refer to " COWL TOP COVER  ") 

  2. Remove the front wiper motor.

    (Refer to Body Electrical System - " FRONT WIPER MOTOR  ") 

  3. Remove the main crash pad assembly.

    (Refer to Crash Pad - " MAIN CRASH PAD ASSEMBLY  ") 

  4. Down the steering column after loosening the mounting bolts.

    (Refer to Steering System - " STEERING COLUMN AND SHAFT  ") 

  5. Loosen the cowl cross member mounting bolts.
    G12829827Courtesy of KIA MOTORS AMERICA, INC.
  6. Disconnect the connector (A) and the mounting wiring fasteners in the front pillar.

    [Driver's] 

    G12829828Courtesy of KIA MOTORS AMERICA, INC.

    [Passenger's] 

    G12829829Courtesy of KIA MOTORS AMERICA, INC.
  7. Disconnect the passenger compartment junction box connectors (A).
    G12829830Courtesy of KIA MOTORS AMERICA, INC.
  8. Disconnect the multi box connectors (A).

    [Driver's] 

    G12829831Courtesy of KIA MOTORS AMERICA, INC.

    [Passenger's] 

    G12829832Courtesy of KIA MOTORS AMERICA, INC.
  9. Disconnect the mode actuator connector (A).
    G12829833Courtesy of KIA MOTORS AMERICA, INC.
  10. Disconnect the driver's temperature actuator connector (A).
    G12829834Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the photo sensor wiring mounting clip (A).
    G12829835Courtesy of KIA MOTORS AMERICA, INC.
  12. Disconnect the passenger's temperature actuator connector (A), power moffett connector (B) and evaporator temperature sensor connector (C).
    G12829836Courtesy of KIA MOTORS AMERICA, INC.
  13. Disconnect the auto defogging actuator connector (A).
    G12829837Courtesy of KIA MOTORS AMERICA, INC.
  14. Disconnect the intake actuator connector (A).
    G12829838Courtesy of KIA MOTORS AMERICA, INC.
  15. Disconnect the blower motor connector (A).
    G12829839Courtesy of KIA MOTORS AMERICA, INC.
  16. Disconnect the IBU connector (A).
    G12829840Courtesy of KIA MOTORS AMERICA, INC.
  17. Loosen the nut and then separate the center console duct (A).
    G12829841Courtesy of KIA MOTORS AMERICA, INC.
  18. Disconnect the airbag control module (SRSCM) connector (A).
    G12829842Courtesy of KIA MOTORS AMERICA, INC.
  19. Disconnect the blower motor connector (A) and mounting clip (B).
    G12829843Courtesy of KIA MOTORS AMERICA, INC.
  20. Remove the cowl cross bar mounting bolt caps (A).
    G12829844Courtesy of KIA MOTORS AMERICA, INC.
  21. After loosening the bolts and nuts, then remove the cowl cross bar assembly (A).
    G12829845Courtesy of KIA MOTORS AMERICA, INC.
  22. Remove the main wiring harness from the cowl cross bar.
    G12829846Courtesy of KIA MOTORS AMERICA, INC.
  23. To install, reverse the removal procedure.

Information