Repair Procedures: Installation

Tightening torque 

Bolt:

19.6 - 26.5 N.m (2.0 - 2.7 kgf.m, 14.5 - 19.5 lb.ft)

Nuts:

11.8 - 13.7 N.m (1.2 - 1.4 kgf.m, 8.7 - 10.1 lb.ft)

Courtesy of KIA MOTORS AMERICA, INC.

1. Using a gasket scraper, remove all the old packing material from the gasket surfaces.
2. The sealant locations on the oil pan and the lower crankcase must be free of harmful foreign materials, oil, dust and moisture.

   Spraying cleaner on the surface and wiping with a clean duster.

3. After applying liquid sealant on the oil pan, assemble it within 5 minutes after sealant was applied. Continuous bead of sealant should be applied to prevent any path of oil leakage.

   Bead width 

   Whole section: 4.0 - 5.0 mm (0.16 - 0.20 in.)

   Section A: 1.5 - 2.5 mm (0.06 - 0.10 in.)

   Sealant:  Threebond 1217H (Hyundai Gray RTV)

   Courtesy of KIA MOTORS AMERICA, INC.

   NOTE:

   • When applying sealant gasket, sealant must not be protruded into the inside of oil pan.
   • If the sealant is applied to the bottom surface of the lower crankcase, it should be the same position as the oil pan.
4. Install the oil pan (A). Uniformly tighten the bolts in several passes.

   Tightening torque: 

   11.8 - 13.7 N.m (1.2 - 1.4 kgf.m, 8.7 - 10.1 lb.ft)

Courtesy of KIA MOTORS AMERICA, INC.