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Section 52 (Engine Mechanical System - 2.0L - General Information): Specifications: Notes

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ENGINE MECHANICAL SYSTEM SPECIFICATIONS

Description Specifications Limit
General 
Type In-line, DOHC  
Number of cylinders 4  
Bore 81.0 mm (3.1890 in.)  
Stroke 97.0 mm (3.8189 in.)  
Total displacement 1999 cc (121.99 cu.in.)  
Compression ratio 11.5 ± 0.2: 1  
Firing order 1-3-4-2  
Valve timing 
Intake valve Open ATDC 10° ~ BTDC 40°  
Close ABDC 67° ~ ABDC 17°  
Exhaust valve Open BBDC 54° ~ BBDC 14°  
Close ATDC 1° ~ ATDC 41°  
Camshaft 
Cam height Intake 38.9 ~ 39.1 mm (1.5315 ~ 1.5394 in.)  
Exhaust 38.6 ~ 38.8 mm (1.5197 ~ 1.5276 in.)  
Journal outer diameter Intake No. 1: 35.959 ~ 35.975 mm (1.41571 ~ 1.41634 in.)  
No. 2, 3, 4, 5: 22.959 ~ 22.975 mm (0.90390 ~ 0.90453 in.)  
Exhaust No. 1: 35.959 ~ 35.975 mm (1.41571 ~ 1.41634 in.)  
No. 2, 3, 4, 5: 22.959 ~ 22.975 mm (0.90390 ~ 0.90453 in.)  
Bearing oil clearance Intake No. 1: 0.032 ~ 0.062 mm (0.00126 ~ 0.00244 in.)  
No. 2, 3, 4, 5: 0.032 ~ 0.062 mm (0.00126 ~ 0.00244 in.)  
Exhaust No. 1: 0.032 ~ 0.062 mm (0.00126 ~ 0.00244 in.)  
No. 2, 3, 4, 5: 0.032 ~ 0.062 mm (0.00126 ~ 0.00244 in.)  
End play 0.10 ~ 0.19 mm (0.0039 ~ 0.0075 in.)  
Valve 
Valve length Intake 102.22 mm (4.0244 in.) 101.97 mm (4.0146 in.)
Exhaust 104.04 mm (4.0961 in.) 103.79 mm (4.0862 in.)
Stem outer diameter Intake 5.465 ~ 5.480 mm (0.21516 ~ 0.21575 in.)  
Exhaust 5.458 ~ 5.470 mm (0.21488 ~ 0.21535 in.)  
Face angle 45.25° ~ 45.75°  
Thickness of valve head (margin) Intake 1.10 mm (0.0433 in.)  
Exhaust 1.06 mm (0.0417 in.)  
Valve stem to valve guide clearance Intake 0.020 ~ 0.047 mm (0.00079 ~ 0.00185 in.)  
Exhaust 0.030 ~ 0.054 mm (0.00118 ~ 0.00213 in.)  
Valve guide 
Length Intake 43.8 ~ 44.2 mm (1.7244 ~ 1.7402 in.)  
Exhaust 43.8 ~ 44.2 mm (1.7244 ~ 1.7402 in.)  
Inner diameter Intake 5.500 ~ 5.512 mm (0.21654 ~ 0.21701 in.)  
Exhaust 5.500 ~ 5.512 mm (0.21654 ~ 0.21701 in.)  
Valve seat
Width of seat contact Intake 1.05 ~ 1.35 mm (0.0413 ~ 0.0532 in.)  
Exhaust 1.35 ~ 1.65 mm (0.0532 ~ 0.0650 in.)  
Seat angle Intake 44° 45' ~ 45° 6'  
Exhaust 44° 45' ~ 45° 6'  
Valve spring 
Free length 45.93 mm (1.8083 in.)  
Load 19.6 ± 1.0 kg/37.0 mm (43.21 ± 2.20 lb/1.4567 in.)  
45.7 ± 1.8 kg/27.0 mm (100.75 ± 3.97 lb/1.0630 in.)  
Out of squareness Less than 1.5°  
Cylinder head 
Flatness of gasket surface Less than 0.05 mm (0.0020 in.) for total area  
Less than 0.02 mm (0.0008 in.) for a section of 100 mm (3.9370 in.) x 100 mm (3.9370 in.)  
Flatness of manifold mounting surface Intake Less than 0.10 mm (0.0039 in.)  
Exhaust Less than 0.10 mm (0.0039 in.)  
Piston 
Piston outer diameter 80.97 ~ 81.00 mm (3.1878 ~ 3.1890 in.)  
Piston to cylinder clearance 0.02 ~ 0.04 mm (0.0008 ~ 0.0016 in.)  
Ring groove width No. 1 ring 1.030 ~ 1.050 mm (0.04055 ~ 0.04134 in.)  
No. 2 ring 1.230 ~ 1.250 mm (0.04843 ~ 0.04921 in.)  
Oil ring 2.010 ~ 2.025 mm (0.07913 ~ 0.07972 in.)  
Piston ring 
Side clearance No. 1 ring 0.040 ~ 0.080 mm (0.00157 ~ 0.00315 in.)  
No. 2 ring 0.040 ~ 0.080 mm (0.00157 ~ 0.00315 in.)  
Oil ring 0.020 ~ 0.060 mm (0.00079 ~ 0.00236 in.)  
End gap No. 1 ring 0.15 ~ 0.30 mm (0.0059 ~ 0.0118 in.)  
No. 2 ring 0.30 ~ 0.45 mm (0.0118 ~ 0.0177 in.)  
Oil ring 0.20 ~ 0.50 mm (0.0079 ~ 0.0197 in.)  
Piston pin 
Piston pin outer diameter 19.996 ~ 20.000 mm (0.78724 ~ 0.78740 in.)  
Piston pin hole inner diameter 20.004 ~ 20.009 mm (0.78756 ~ 0.78775 in.)  
Piston pin hole clearance 0.004 ~ 0.013 mm (0.00016 ~ 0.00051 in.)  
Connecting rod small end hole inner diameter 20.007 ~ 20.013 mm (0.78768 ~ 0.78791 in.)  
Piston pin-to-connecting rod bushing oil clearance 0.007 ~ 0.017 mm (0.00028 ~ 0.00067 in.)  
Connecting rod 
Connecting rod big end inner diameter 48.000 ~ 48.018 mm (1.88976 ~ 1.89047 in.)  
Connecting rod bearing oil clearance 0.028 ~ 0.046 mm (0.00110 ~ 0.00181 in.)  
Side clearance 0.10 ~ 0.25 mm (0.0039 ~ 0.0098 in.)  
Crankshaft 
Main journal outer diameter 54.942 ~ 54.960 mm (2.16307 ~ 2.16378 in.)  
Pin journal outer diameter 44.954 ~ 44.972 mm (1.76984 ~ 1.77055 in.)  
Main bearing oil clearance 0.016 ~ 0.034 mm (0.00063 ~ 0.00134 in.)  
End play 0.07 ~ 0.25 mm (0.0028 ~ 0.0098 in.)  
Cylinder block 
Cylinder bore 81.00 ~ 81.03 mm (3.1890 ~ 3.1902 in.)  
Flatness of gasket surface Less than 0.05 mm (0.0020 in.) for total area  
Less than 0.02 mm (0.0008 in.) for a section of 100 mm (3.9370 in.) x 100 mm (3.9370 in.)  
Engine oil 
Oil quantity Total 4.5 L (1.19 U.S.gal., 4.76 U.S.qt., 3.96 Imp.qt.) When replacing a short engine or block assembly
Oil pan 3.7 L (0.98 U.S.gal., 3.91 U.S.qt., 3.26 Imp.qt.)  
Drain and refill 4.0 L (1.06 U.S.gal., 4.23 U.S.qt., 3.52 Imp.qt.) Including oil filter
Oil grade Recommended ILSAC GF-4 (API SM) or above/5W-20  
Allowed ILSAC GF-3, GF-4 (API SL, SM) or above ACEA A3, A5 or above For information on SAE viscosity grades based on ambient temperatures, refer to the "SELECTION OF ENGINE OIL ". Usable only if the recommended engine oil is not available
Oil pressure (at 1, 000 RPM) 98.07 kPa (1.0 kgf/cm2 , 14.22 psi) or above Oil temperature (oil pan): 110±2°C (230±35.6°F)
Cooling system 
Cooling method Forced circulation with cooling fan  
Coolant quantity MT: Approx. 5.1 L (1.35 U.S.gal., 5.39 U.S.qt., 4.49 Imp.qt.)
AT: Approx. 5.0 L (1.32 U.S.gal., 5.28 U.S.qt., 4.40 Imp.qt.)
 
Thermostat Type Wax pellet type  
Opening temperature 88±1.5°C (190.4±34.7°F)  
Full opening valve lift/temperature More than 8 mm (0.3 in.)/100°C (212°F)  
Radiator cap Main valve opening pressure 93.16 ~ 122.58 kPa (0.95 ~ 1.25 kgf/cm2 , 13.51 ~ 17.78 psi)  
Vacuum valve opening pressure 0 ~ 6.86 kPa (0 ~ 0.07 kgf/cm2 , 0 ~ 1.00 psi)