LEMON Manuals: Even more car manuals for everyone
Home >> Kia >> 2018 >> Rio EX, 4D Hatchback >> Repair and Diagnosis >> Engine Mechanical >> Cooling Fan >> Engine Cooling System >> Water Temperature Control Assembly >> Repair Procedures >> Removal and Installation

Removal and Installation

  1. Remove the engine cover.
  2. Drain the engine coolant.

    (Refer to Cooling System - " COOLANT  ") 

  3. Remove the air cleaner assembly.

    (Refer to Intake and Exhaust System - " AIR CLEANER  ") 

  4. Disconnect the water temperature sensor connector (A).
    G12575979Courtesy of KIA MOTORS AMERICA, INC.
  5. Disconnect the radiator upper hose (A).
    G12575980Courtesy of KIA MOTORS AMERICA, INC.
  6. Disconnect the heater hoses (A).
    G12575981Courtesy of KIA MOTORS AMERICA, INC.
  7. Disconnect the water hose (A) and then remove the water temperature control assembly (B) with the O-ring.

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 kgf.m)

    G12575982Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the intake manifold.

    (Refer to Intake and Exhaust System - " INTAKE MANIFOLD  ") 

  9. Remove the water pipe (A).

    Tightening torque 

    M6 bolt and nuts:

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    M8 bolt:

    18.6 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.7 - 17.4 lb.ft)

    G12575983Courtesy of KIA MOTORS AMERICA, INC.
  10. Install in the reverse order of removal.
    NOTE:
    • Install a new O-ring when replacing the water temperature control assembly.
    • Clean the surface of the new O-ring, wet it with water and then install it.
  11. Fill the engine coolant.

    (Refer to Cooling System - " COOLANT  ") 

  12. Start the engine and check for leaks.