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Home >> Kia >> 2018 >> Niro Plug-In Hybrid EX >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> Dual Clutch Transmission Control System (PHEV) >> Inhibitor Switch >> Repair Procedures >> Removal

Repair Procedures: Removal

WARNING:
  • Be sure to read and follow the "GENERAL SAFETY INFORMATION & CAUTION " before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.
  • Be sure to shut off the high voltage circuit according to the "High Voltage Shut-off Procedures" before doing any work related with the high voltage system to avoid serious electrical injuries.
  1. Place the shift lever in the "N" position.
  2. Shut off the high voltage circuit.

    (Refer to Dual Clutch Transmission System - " HIGH VOLTAGE SHUT-OFF PROCEDURE  ") 

  3. Drain the coolant of hybrid cooling system.

    (Refer to Hybrid Motor System - " COOLANT  ") 

  4. Remove the hybrid power control unit (HPCU) assembly.

    (Refer to Hybrid Control System - " HYBRID POWER CONTROL UNIT  ") 

  5. Disconnect the TCM connector (A) and ECM connector (B).
    G12696547Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the TCM (A) and ECM (B).
    G12696548Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the HPCU tray (C) after removing the nut (A) and wiring mounting clips (B).
    G12696549Courtesy of KIA MOTORS AMERICA, INC.
  8. Loosen the shift cable mounting nut (A).
    G12696550Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the manual control lever (A).
    G12696551Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the inhibitor switch (A).
    G12696552Courtesy of KIA MOTORS AMERICA, INC.