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Home >> Kia >> 2017 >> Rio SX >> Repair and Diagnosis >> Drivelines & Axles >> Axle Shafts >> Driveshaft Assembly >> TJ Joint >> Repair Procedures >> Replacement

Repair Procedures: Replacement

CAUTION:
  • Special grease must be applied to the driveshaft joint. Do not substitute with another type of grease.
  • The boot band should be replaced with a new one.
  1. Remove the Front Driveshaft. (Refer to "FRONT DRIVESHAFT ")
  2. Remove the circlip (B) from the driveshaft spline (A).
    Fig 1: Removing Circlip From Driveshaft Spline
    G11845619Courtesy of KIA MOTORS AMERICA, INC.
  3. Remove both boot bands from the TJ case.
    Fig 2: Removing Both Boot Bands From TJ Case (1 Of 2)
    G11845620Courtesy of KIA MOTORS AMERICA, INC.
    Fig 3: Removing Both Boot Bands From TJ Case (2 Of 2)
    G11845621Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the TJ case (A).
    Fig 4: Removing TJ Case
    G11845622Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION:
    • Make alignment marks on spider roller assembly (A), joint case (B), and shaft spline (C) to aid reassembly.
    Fig 5: Making Alignment Marks On Spider Roller Assembly, Joint Case And Shaft Spline Reassembly
    G11845623Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the snap ring (A) from the shaft.
    Fig 6: Removing Snap Ring From Shaft
    G11845624Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the spider assembly (B) from the driveshaft (A) using the special tool (09495-33000).
    Fig 7: Removing Spider Assembly From Driveshaft Using Special Tool
    G11845625Courtesy of KIA MOTORS AMERICA, INC.
  7. Clean the spider assembly.
  8. Remove the TJ boot (A).
    CAUTION:
    • For reusing the boot (A), wrap tape (B) around the driveshaft splines (C) to protect the boot (A).
    Fig 8: Wrapping Tape Around Driveshaft Splines To Protect Boot
    G11845626Courtesy of KIA MOTORS AMERICA, INC.