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Home >> Kia >> 2017 >> Rio SX >> Repair and Diagnosis >> Drivelines & Axles >> Axle Shafts >> Driveshaft Assembly >> TJ Joint >> Repair Procedures >> Installation

Repair Procedures: Installation

  1. Wrap tape around the driveshaft spline (TJ) to prevent damage to the boot.
  2. Using the alignment marks (D) made during disassembly as a guide, install the spider assembly (A) and snap ring (B) on the driveshaft splines (C).
    Fig 1: Wrapping Tape Around Driveshaft Spline (TJ)
    G11845627Courtesy of KIA MOTORS AMERICA, INC.
    Fig 2: Installing Spider Assembly And Snap Ring On Driveshaft Splines
    G11845628Courtesy of KIA MOTORS AMERICA, INC.
  3. Add specified grease to the joint boot as much as it was wiped away at inspection.
  4. Install the both boot band.
  5. To control the air in the TJ boot, keep the specified distance between the boot bands when they are tightened.
    Engine & T/M Distance (L) mm (in)
    LH side RH side
    Gasoline 1.6 & M/T 512.5 (20.2) 792.9 (31.2)
    Gasoline 1.6 & A/T 489.6 (19.3) 781.3 (30.8)
    Fig 3: Checking Engine & T/M Distance
    G11845629Courtesy of KIA MOTORS AMERICA, INC.
  6. Using the SST (09495-3 K000), secure the TJ boot bands.

    Clearance (A):  2.0 mm (0.079 in) or less

    Fig 4: Securing TJ Boot Bands Using SST
    G11845630Courtesy of KIA MOTORS AMERICA, INC.
  7. Install the Front Driveshaft. (Refer to "FRONT DRIVESHAFT ")
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