LEMON Manuals: Even more car manuals for everyone
Home >> Kia >> 2017 >> Optima Plug-In Hybrid EX >> Repair and Diagnosis >> Body & Frame >> Windows >> Windshield Glass (PHEV) >> Repair Procedures >> Removal

Repair Procedures: Removal

CAUTION: Put on gloves to protect your hands.
NOTE: Use seat covers to avoid damaging any surfaces.
  1. Remove the roof side molding.

    (Refer to Body Side Moldings - "ROOF SIDE MOLDING ")

  2. Remove the front pillar trim.

    (Refer to Interior Trim - "FRONT PILLAR TRIM ")

  3. Remove the inside rear view mirror assembly.

    (Refer to Mirror - "INSIDE REAR VIEW MIRROR ")

  4. Remove the cowl top cover.

    (Refer to "COWL TOP COVER ")

  5. Using a screwdriver or remover, remove the windshield glass side molding assembly (A).
    G12350937Courtesy of KIA MOTORS AMERICA, INC.
  6. Cut out the adhesive using a cutter (A).

    Information 

    • Use a cutter with a blade length between 8-12 inches.
    G12350938Courtesy of KIA MOTORS AMERICA, INC.
  7. Cut off the sealant on the edge (B) while pulling the piano wire (A) left and right.
    CAUTION:
    • Put on gloves to protect your hands.
    • Be careful not to burn your hands as excessive heat may be generated when working on wires.
    • Be careful not to break the piano wire.
    G12350939Courtesy of KIA MOTORS AMERICA, INC.
  8. If the piano wire (A) is visible outside the chassis, push it back into the chassis.
    G12350940Courtesy of KIA MOTORS AMERICA, INC.
  9. Cut off the sealant on (A-A), (B-B) while pulling a piano wire (A) left and right.
    CAUTION:
    • Put on gloves to protect your hands.
    • Be careful not to burn your hands as excessive heat may be generated when working on wires.
    • Be careful not to break the piano wire.
    G12350941Courtesy of KIA MOTORS AMERICA, INC.
  10. Cut off the sealant between A-A using a cutter knife (A).

    Information 

    Use the cutter with a 20 to 30 cm-long blade.

    NOTE:
    • When cutting the sealant between A-A, be careful not to damage the crash pad.
    • Be careful not to damage the body painting surface.
    G12350942Courtesy of KIA MOTORS AMERICA, INC.
  11. Carefully lift up the windshield glass (B) by using a glass holder (A).
G12350943Courtesy of KIA MOTORS AMERICA, INC.