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Home >> Kia >> 2017 >> Optima LX 1.6T >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Dual Clutch Transmission Control System - 1.6L (Except HEV) >> Inhibitor Switch >> Repair Procedures >> Installation

Repair Procedures: Installation

  1. Check that the shift lever is placed in the "N" position.
  2. Install the inhibitor switch (A).
    NOTE: Lightly tighten the inhibitor switch mounting bolts so that necessary adjustments can be made.
    Fig 1: Locating Inhibitor Switch
    G12142653Courtesy of KIA MOTORS AMERICA, INC.
  3. Install the manual control lever (A).
    NOTE: Lightly tighten the manual control lever nut so that necessary adjustments can be made.
    Fig 2: Locating Manual Control Lever
    G12142654Courtesy of KIA MOTORS AMERICA, INC.
  4. Align the hole (B) in the manual control lever with the "N" position hole (A) of the inhibitor switch and then insert the SST inhibitor switch guide pin (09480-A3800).
    Fig 3: Inserting SST Inhibitor Switch Guide Pin (09480-A3800)
    G12142655Courtesy of KIA MOTORS AMERICA, INC.
  5. Tighten the manual lever mounting nut (A) to the specified torque.

    Tightening torque: 

    17.7 - 24.5 N.m (1.8 - 2.5 kgf.m, 13.0 - 18.1 lb.ft)

  6. Tighten the inhibitor switch mounting bolts (B) to the specified torque.

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    Fig 4: Locating Inhibitor Switch Mounting Bolts And Manual Lever Mounting Nut
    G12142656Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the SST (09480-A3800) from the adjustment hole.
  8. Connect the inhibitor switch connector (A).
    Fig 5: Locating Inhibitor Switch Connector
    G12142657Courtesy of KIA MOTORS AMERICA, INC.
  9. Tighten the nut (A) loosely.
    NOTE: Lightly tighten the nut so that necessary adjustments can be made.
    Fig 6: Locating Shift Cable Nut
    G12142658Courtesy of KIA MOTORS AMERICA, INC.
  10. Tighten the nut (A) to the specified torque after removing free play by pushing the shift cable in the direction of the arrow.

    Tightening torque: 

    9.8 - 14.7 N.m (1.0 - 1.5 kgf.m, 7.2 - 10.8 lb.ft)

    Fig 7: Pushing Shift Cable
    G12142659Courtesy of KIA MOTORS AMERICA, INC.
  11. Install the battery and battery tray.

    (Refer to Engine Electrical System - "BATTERY ")