LEMON Manuals: Even more car manuals for everyone
Home >> Kia >> 2017 >> Optima LX 1.6T >> Repair and Diagnosis >> Electrical >> Charging Systems >> Charging System - 1.6L (Except HEV) >> Alternator >> Repair Procedures >> Disassembly

Repair Procedures: Disassembly

  1. Remove the alternator.

    (Refer to Charging System - "Alternator ")

  2. Remove the OAD (Overrunning Alternator Decoupler) cap (A).
    Fig 1: Overrunning Alternator Decoupler Cap
    G12140007Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • When installing, replace with new OAD cap.
  3. Remove the OAD (Overrunning Alternator Decoupler) pulley (A) using the special tool.
    Fig 2: Removing Overrunning Alternator Decoupler Pulley Using Special Tool
    G12140008Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the rear cover (A) after removing nuts.
    Fig 3: Locating Rear Cover
    G12140009Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the mounting bolts (A) and the regulator assembly (B).
    Fig 4: Locating Regulator Assembly And Mounting Bolts
    G12140010Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the slip ring guide (A) after pulling it.
    Fig 5: Locating Slip Ring Guide
    G12140011Courtesy of KIA MOTORS AMERICA, INC.
  7. Unsolder the 3 stator leads (A).
    Fig 6: Locating Stator Leads
    G12140012Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the 4 through bolts (A).
    Fig 7: Locating Stator Through Bolts
    G12140013Courtesy of KIA MOTORS AMERICA, INC.
  9. Disconnect the rotor (A) and bracket (B).
Fig 8: Locating Rotor And Bracket
G12140014Courtesy of KIA MOTORS AMERICA, INC.