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Home >> Kia >> 2017 >> Forte5 SX, Automatic DCT Trans >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel Delivery System - 1.6L T >> Fuel Pump >> Repair Procedures >> Removal >> [SULEV]

Repair Procedures: Removal: [SULEV]

  1. Release the residual pressure in fuel line (Refer to the Fuel Delivery System - Repair Procedures - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ").
  2. Remove the rear seat.

    (Refer to Body - "REAR SEAT ASSEMBLY ")

  3. Remove the fuel pump service cover (A).
    Fig 1: Locating Fuel Pump Service Cover
    G12161471Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the fuel pump connector (A) and the fuel tank pressure sensor connector (B).
  5. Disconnect the fuel feed tube quick connector (C) and the vapor tube quick-connector (D).
  6. Remove the rubber cover (E).

    Fuel Pump Plate Cover [SULEV]: 

    78.5 - 98.1 N.m (8.0 - 10.0 kgf.m, 57.9 - 72.4 lb.ft)

    Fig 2: Locating Fuel Pump Connector, Fuel Feed Tube Quick Connector, Vapor Tube Quick-Connector And Rubber Cover
    G12161472Courtesy of KIA MOTORS AMERICA, INC.
  7. Unscrew the fuel pump plate cover with the special service tool (SST No.: 09310-2B200) and remove the fuel pump assembly.
  8. Remove the fuel pump from the fuel tank.
Fig 3: Locating Fuel Pump Plate Cover, FLS And Fuel Pump Assembly
G12161473Courtesy of KIA MOTORS AMERICA, INC.