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Home >> Kia >> 2017 >> Forte5 SX, Automatic DCT Trans >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel Delivery System - 1.6L T >> Fuel Pump >> Repair Procedures >> Removal >> [Lev2]

Repair Procedures: Removal: [Lev2]

  1. Release the residual pressure in fuel line (Refer to the Fuel Delivery System - Repair Procedures - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ").
  2. Remove the rear seat.

    (Refer to Body - "REAR SEAT ASSEMBLY ")

  3. Remove the fuel pump service cover (A).
    Fig 1: Locating Fuel Pump Service Cover
    G12161468Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the fuel pump connector (A), fuel tank pressure sensor connector (B), fuel feed tube quick connector (C) and vapor tube quick connector (D).
  5. Remove the plate cover (E) after removing the mounting bolts.

    Fuel pump plate cover installation bolt [LEV2]: 

    2.0 - 3.0 N.m (0.2 - 0.3 kgf.m, 1.4 - 2.2 lb.ft)

    Fig 2: Locating Fuel Pump Connector, Fuel Tank Pressure Sensor Connector, Fuel Feed Tube Quick Connector And Vapor Tube Quick Connector
    G12161469Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the fuel pump (A) from the fuel tank.
    Fig 3: Locating Fuel Pump
    G12161470Courtesy of KIA MOTORS AMERICA, INC.