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Home >> Kia >> 2017 >> Forte5 LX >> Repair and Diagnosis >> External Pages >> Different car >> Section 165 (Intake And Exhaust System) >> EGR Cooler >> Repair Procedures >> Removal And Installation

Removal And Installation

WARNING: This page is about a different car, the 2017 Kia Niro. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect the negative battery terminal.
  2. Remove the engine room under cover.

    (Refer to Engine and Transaxle Assembly - "ENGINE ROOM UNDER COVER ")

  3. Drain the coolant.

    (Refer to Cooling System - "COOLANT ")

  4. Disconnect the EGR cooler coolant hose (A).
    Fig 1: Disconnecting EGR Cooler Coolant Hose
    G12328893Courtesy of KIA MOTORS AMERICA, INC.
  5. Disconnect the heater pump coolant hose (A).
    Fig 2: Disconnecting Heater Pump Coolant Hose
    G12328894Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the exhaust manifold.

    (Refer to Intake and Exhaust System - "EXHAUST MANIFOLD ")

  7. Remove the EGR cooler (A).

    Tightening Torque  :

    18.6 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.7 - 17.4 lb.ft)

    Fig 3: Removing EGR Cooler
    G12328895Courtesy of KIA MOTORS AMERICA, INC.
  8. Install in the reverse order of removal.
  9. Fill the coolant.

    (Refer to Cooling System - "COOLANT ")