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Home >> Kia >> 2017 >> Forte EX >> Repair and Diagnosis >> External Pages >> Different car >> Section 37 (Driveshaft Assembly) >> TJ Joint >> Repair Procedures >> Installation

Repair Procedures: Installation

WARNING: This page is about a different car, the 2018 Kia Forte5 and 2018 Kia Forte. However, it is still accessible from the selected car via links, so may be relevant.
  1. Wrap tape around the driveshaft spline (TJ) to prevent damage to the boot.
  2. Using the alignment marks (D) made during disassembly as a guide, install the spider assembly (A) and snap ring (B) on the driveshaft splines (C).
    Fig 1: Locating Alignment Marks On Spider Assembly & Snap Ring
    G12163681Courtesy of KIA MOTORS AMERICA, INC.
    Fig 2: Locating Alignment Marks On Spider Assembly & Driveshaft Splines
    G12163682Courtesy of KIA MOTORS AMERICA, INC.
  3. Add specified grease to the joint boot as much as it was wiped away at inspection.
  4. Install the both boot band.
  5. To control the air in the TJ boot, keep the specified distance between the boot bands when they are tightened.
    Engine TM Distance (L) mm (in.)
    LH side RH side
    Nu 2.0 6 M/T 542.6 (21.3622) 829.0 (32.6614)
    Nu 2.0 6 A/T 522.0 (20.5630) 815.0 (32.0866)
    Gamma 1.6 TGDI 6 M/T 530.6 (20.8898) 517.9 (20.3898)
    Gamma 1.6 TGDI 7 DCT 498.6 (19.6299) 517.5 (20.3740)
    Fig 3: Checking Distance Between Boot Bands
    G12163683Courtesy of KIA MOTORS AMERICA, INC.
  6. Using the SST (09495-3K000), secure the TJ boot bands.

    Clearance (A):  2.0 mm (0.0787 in.) or less

    Fig 4: Securing TJ Boot Bands Using SST (09495-3K000)
    G12163684Courtesy of KIA MOTORS AMERICA, INC.
  7. Install the Front Driveshaft.

    (Refer to Driveshaft Assembly - "FRONT DRIVESHAFT ")

  8. Check the front alignment.

    (Refer to Suspension System - "FRONT ALIGNMENT ")