Repair Procedures: Removal
- Remove the air cleaner assembly and air duct.
(Refer to "AIR CLEANER .")
- Remove the battery and battery tray.
(Refer to "BATTERY .")
- Disconnect the back up lamp switch (A).
- Remove the ground (A).
- Remove the clutch tube bracket bolt (B).
- Remove the control cable.
- Remove the pin (A) and washer (B).
- Remove the bracket mounting bolts (C).
Tightening torque:
14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)
- Remove the transaxle upper mounting bolt (B - 2 ea) and the starter mounting bolt (A - 2 ea).
Tightening torque:
- 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)
- 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
- Install the engine support fixture.
- Loosen the bolts (A) from both side.
- Assemble the engine support fixture.
(Refer to "MANUAL TRANSAXLE SYSTEM - GENERAL INFORMATION - 1.6L .")
- Remove the cover (A).
- Remove the transaxle mounting bracket bolts (A).
Tightening torque:
88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)
- Remove the transaxle support bracket (A).
Tightening torque:
58.9 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.8 lb-ft)
- Remove the under cover and side cover.
(Refer to "ENGINE ROOM UNDER COVER .")
- Remove the drive shaft assembly.
(Refer to "FRONT DRIVESHAFT .")
- Remove the air guide (A).
- Remove the drive shaft cover (A).
- Remove the clutch release cylinder assembly (B) after removing the bolts (A).
Tightening torque:
14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)
- Remove the roll rod bracket (C) after removing bolt (A, B).
Tightening torque:
- 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)
- 107.9 ~ 127.5 N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94.1 lb-ft)
- Remove the mounting bolt (A, B) after supporting the transaxle by a jack.
Tightening torque:
- 42.2 ~ 48.1 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 35.4 lb-ft)
- 42.2 ~ 53.9 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
- Remove the transaxle while slowly lower the jack.NOTE: Be careful not to damage other system or parts near by when removing the transaxle assembly.