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Home >> Kia >> 2016 >> Soul Base, Standard Trans >> Repair and Diagnosis >> Transmission >> Manual Trans >> Manual Transaxle System - 1.6L >> Manual Transaxle >> Repair Procedures >> Removal

Repair Procedures: Removal

  1. Remove the air cleaner assembly and air duct.

    (Refer to "AIR CLEANER .")

  2. Remove the battery and battery tray.

    (Refer to "BATTERY .")

  3. Disconnect the back up lamp switch (A).
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  4. Remove the ground (A).
  5. Remove the clutch tube bracket bolt (B).
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  6. Remove the control cable.
    1. Remove the pin (A) and washer (B).
    2. Remove the bracket mounting bolts (C).

      Tightening torque: 

      14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)

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  7. Remove the transaxle upper mounting bolt (B - 2 ea) and the starter mounting bolt (A - 2 ea).

    Tightening torque: 

    1. 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)
    2. 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
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  8. Install the engine support fixture.
    1. Loosen the bolts (A) from both side.
    2. Assemble the engine support fixture.

      (Refer to "MANUAL TRANSAXLE SYSTEM - GENERAL INFORMATION - 1.6L .")

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  9. Remove the cover (A).
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  10. Remove the transaxle mounting bracket bolts (A).

    Tightening torque: 

    88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)

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  11. Remove the transaxle support bracket (A).

    Tightening torque: 

    58.9 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.8 lb-ft)

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  12. Remove the under cover and side cover.

    (Refer to "ENGINE ROOM UNDER COVER .")

  13. Remove the drive shaft assembly.

    (Refer to "FRONT DRIVESHAFT .")

  14. Remove the air guide (A).
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  15. Remove the drive shaft cover (A).
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  16. Remove the clutch release cylinder assembly (B) after removing the bolts (A).

    Tightening torque: 

    14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)

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  17. Remove the roll rod bracket (C) after removing bolt (A, B).

    Tightening torque: 

    1. 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)
    2. 107.9 ~ 127.5 N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94.1 lb-ft)
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  18. Remove the mounting bolt (A, B) after supporting the transaxle by a jack.

    Tightening torque: 

    1. 42.2 ~ 48.1 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 35.4 lb-ft)
    2. 42.2 ~ 53.9 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
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  19. Remove the transaxle while slowly lower the jack.
    NOTE: Be careful not to damage other system or parts near by when removing the transaxle assembly.