LEMON Manuals: Even more car manuals for everyone
Home >> Kia >> 2016 >> Sorento SX, 4WD >> Repair and Diagnosis >> Transmission >> Transfer Case >> Transfer Assembly >> Front Wheel Transfer Assembly >> Repair Procedures >> Removal

Repair Procedures: Removal

NOTE: It is not recommended to overhaul the transfer assembly as a special three-dimensional measuring instrument is required to determine the sizes of the transfer assembly spacers when disassembling and reassembling the transfer assembly. If spacers with the wrong size are placed in the transfer assembly, it may cause noise and vibration. Therefore, if internal parts of the transfer assembly need to be replaced, replace the transfer assembly with a new one.
  1. Remove the following items;
    • Front muffler. (Only gasoline 3.3)

      (Refer to Engine Mechanical System - "FRONT MUFFLER ")

    • Drive shaft assembly.

      (Refer to Driveshaft and axle - "FRONT DRIVESHAFT ")

  2. Remove the propeller shaft (A).

    Tightening Torque: 

    49.0~68.6N.m (5.0~7.0kgf.m, 36.2~50.6lb-ft)

    Fig 1: Locate Propeller Shaft
    G11862658Courtesy of KIA MOTORS AMERICA, INC.
  3. Loosen the transfer upper & lower mounting bolts. (transfer side → transaxle side)
    Fig 2: Transfer Upper Mounting Bolts
    G11862659Courtesy of KIA MOTORS AMERICA, INC.
    Fig 3: Transfer Lower Mounting Bolts
    G11862660Courtesy of KIA MOTORS AMERICA, INC.
  4. Loosen the transfer lower mounting blot. (transaxle side → transfer side)
Fig 4: Transfer Lower Mounting Blot
G11862661Courtesy of KIA MOTORS AMERICA, INC.