Removal And Installation

Remove the front wheel and tire (A) from front hub.
Tightening Torque:

88.2 ~ 107.8 N.m (9.0 ~ 11.0 kgf.m, 65.0 ~ 79.5 lb-ft)

CAUTION: Be careful not to damage to the hub bolts when removing the front wheel and tire (A).

Fig 1: Locate Front Wheel And Tire With Nuts
Courtesy of KIA MOTORS AMERICA, INC.
Remove the brake caliper mounting bolts, and then place the brake caliper assembly (B) with wire.
Tightening Torque:

78.4 ~ 98.0N.m (8.0 ~ 10.0kgf.m, 57.8 ~ 72.3lb-ft)

Fig 2: Locate Brake Caliper Assembly With Brake Caliper Mounting Bolts
Courtesy of KIA MOTORS AMERICA, INC.
Remove the caulking nut (A).
Tightening Torque:

294.2 ~ 313.8 N.m (30.0 ~ 32.0 kgf.m, 217.0 ~ 231.5 lb-ft)

Fig 3: Locate Caulking Nut
Courtesy of KIA MOTORS AMERICA, INC.
NOTE:
Caulking depth: 1.5 mm (0.591 in.)

Fig 4: Check Caulking Depth
Courtesy of KIA MOTORS AMERICA, INC.
- The driveshaft caulking nut must be replaced with new one.
- After tightening the caulking nut to the specified torque, caulk the nut using a chisel and hammer as shown in the illustration above.
Remove the bracket hose mounting bolt (A) and wheel speed sensor (B).
Tightening Torque:

6.8 ~ 10.8N.m (0.7 ~ 1.1kgf.m, 5.1 ~ 7.9lb-ft)

Fig 5: Locate Wheel Speed Sensor And Bracket Hose Mounting Bolt
Courtesy of KIA MOTORS AMERICA, INC.
Remove the tie rod end ball joint (C) from the knuckle by using the SST (09568-34000).
1. Remove the split pin (A).
2. Remove the castle nut (B).
3. Use the SST (09568-34000).
Tightening Torque:

34.3 ~ 44.1N.m (3.5 ~ 4.5kgf.m, 25.3 ~ 32.5 lb-ft)

Fig 6: Locate Tie Rod End Ball Joint, Castle Nut And Split Pin
Courtesy of KIA MOTORS AMERICA, INC.

Fig 7: Remove Tie Rod End Ball Joint From Knuckle Using SST (09568-34000)
Courtesy of KIA MOTORS AMERICA, INC.
CAUTION:
- When using SST, be sure not to damage the dust cover of lower arm ball joint.
- Keep SST tied to the car as there is a risk of injury by dropping the SST while removing the lower arm ball joint.
- The peripheral parts may be damaged when removing the lower arm ball joint with a general tool such as lever, so be sure to use SST.
Remove the lower arm (A) mounting bolt and nut from the knuckle.
Tightening Torque:

98.0 ~ 117.6N.m (10.0 ~ 12.0kgf.m, 72.3 ~ 86.7lb-ft)

Fig 8: Locate Lower Arm With Mounting Bolt And Nut
Courtesy of KIA MOTORS AMERICA, INC.
Remove the front lower arm from the front knuckle using the SST (0K545-A9100).
1. After removing bolts from the front knuckle, install and tighten the sub body bolt (A).
  
  Fig 9: Locate Sub Body Bolt
  Courtesy of KIA MOTORS AMERICA, INC.
2. Input the sub body (A) between the front knuckle and the sub body bolt.
3. Tighten bolt (B) of the sub body bolt to broaden the gap of the front knuckle.
  
  Fig 10: Locate Sub Body And Bolt
  Courtesy of KIA MOTORS AMERICA, INC.
4. Install the safe wire (A).
  
  Fig 11: Locate Safe Wire
  Courtesy of KIA MOTORS AMERICA, INC.
  
  NOTE: Install a safe wire on the front strut to prevent dropping the SST and hurting technicians.
5. Install the main body, between the front strut and the lower arm.
  
  Fig 12: Install Main Body Between Front Strut And Lower Arm
  Courtesy of KIA MOTORS AMERICA, INC.
6. To avoid the main body coming off, install a fixing clamp (A) beside the main body.
  
  Fig 13: Locate Fixing Clamp
  Courtesy of KIA MOTORS AMERICA, INC.
7. After installing a fixing clamp, rotate the handle (B) clock wise till the clamp is fixed on a lower arm.
  
  Fig 14: Rotate Handle Clockwise
  Courtesy of KIA MOTORS AMERICA, INC.
8. Tighten a main body bolt (A) of the slowly and remove the lower arm from the front knuckle.
Fig 15: Locate Main Body Bolt
Courtesy of KIA MOTORS AMERICA, INC.
Using a plastic hammer (A), disconnect driveshaft (C) from the axle hub (B).

Fig 16: Disconnect Driveshaft From Axle Hub Using Plastic Hammer
Courtesy of KIA MOTORS AMERICA, INC.
Loosen the inner shaft mounting bolts and then disconnect the inner shaft (A).
Tightening Torque:

49.0 ~ 68.6N.m (5.0 ~ 7.0kgf.m, 36.2 ~ 50.6lb-ft)

Information

Different shapes of bracket and bolt are mounted to each type of engine.

Fig 17: Locate Inner Shaft
Courtesy of KIA MOTORS AMERICA, INC.
Insert a pry bar (A) between the transaxle case and joint case, and separate the drive shaft (B) from the transaxle case.

Fig 18: Insert Pry Bar Between Transaxle Case And Joint Case
Courtesy of KIA MOTORS AMERICA, INC.
Install in the reverse order of removal.
NOTE:
- Use a pry bar being careful not to damage the transaxle and joint.
- Do not insert the pry bar too deep, as this may cause damage to the oil seal.
- Do not pull the driveshaft by excessive force as it may cause components inside the joint kit to dislodge resulting in a torn boot or a damaged bearing.
- Plug the hole of the transaxle case with the oil seal cap to prevent contamination.
- Support the driveshaft properly.
- Replace the retainer ring whenever the driveshaft is removed from the transaxle case.