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Home >> Kia >> 2016 >> Rio LX, 4D Hatchback, Automatic Trans >> Repair and Diagnosis >> Steering >> Steering Column >> Electric Power Steering System >> Steering Gear Box >> Repair Procedures >> Replacement

Repair Procedures: Replacement

  1. Remove the front wheel & tire.

    Tightening torque: 

    88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)

    Fig 1: Removing Front Wheel & Tire Bolts
    G11845822Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION: Be careful not to damage to the hub bolts when removing the front wheel & tire.
  2. Disconnect the stabilizer link (B) with the front strut assembly (A) after loosening the nut.

    Tightening torque: 

    98.1 ~ 117.7 N.m (10.0 ~ 12.0 kgf.m, 72.3 ~ 86.8 lb-ft)

    Fig 2: Disconnecting Stabilizer Link With Front Strut Assembly
    G11845823Courtesy of KIA MOTORS AMERICA, INC.
  3. Loosen the nut and then remove the tie-rod end (A) from the front axle by using SST (09568-34000).

    Tightening torque: 

    23.5 ~ 33.3 N.m (2.4 ~ 3.4 kgf.m, 19.4 ~ 24.6 lb-ft)

    Fig 3: Loosening Nut
    G11845824Courtesy of KIA MOTORS AMERICA, INC.
    Fig 4: Removing Tie-Rod End From Front Axle Using SST
    G11845825Courtesy of KIA MOTORS AMERICA, INC.
  4. Loosen the nut and then remove the lower arm (A).

    Tightening torque: 

    78.5 ~ 88.3 N.m (8.0 ~ 9.0 kgf.m, 57.9 ~ 65.1 lb-ft)

    Fig 5: Loosening Lower Arm Nut
    G11845826Courtesy of KIA MOTORS AMERICA, INC.
  5. Loosen the bolt (A) and then disconnect the universal joint assembly from the pinion of the steering gear box.

    Tightening torque: 

    32.4 ~ 37.3 N.m (3.3 ~ 3.8 kgf.m, 23.9 ~ 27.5 lb-ft)

    Fig 6: Disconnecting Universal Joint Assembly From Pinion Of Steering Gear Box
    G11845827Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION:
    • Lock the steering wheel in the straight ahead position to prevent the damage of the clock spring inner cable when you handle the steering wheel.
    • Do not use the bolt again.
  6. Remove the rubber hanger (A).
    Fig 7: Removing Rubber Hanger
    G11845828Courtesy of KIA MOTORS AMERICA, INC.
  7. Loosening the roll rod (A) mounting bolts and nuts.

    Tightening torque: 

    53.9 ~ 63.7 N.m (5.5 ~ 6.5 kgf.m, 39.8 ~ 47.0 lb-ft)

    Fig 8: Loosening Roll Rod Mounting Bolts And Nuts
    G11845829Courtesy of KIA MOTORS AMERICA, INC.
  8. Loosen the bolts & nuts and then remove the front sub frame (A).

    Tightening torque: 

    Sub frame mounting bolt & nut

    156.9 ~ 176.5 N.m (16.0 ~ 18.0 kgf.m, 115.7 ~ 130.2 lb-ft)

    Sub frame stay mounting bolt

    44.1 ~ 53.9 N.m (4.5 ~ 5.5 kgf.m, 32.5 ~ 39.8 lb-ft)

    Fig 9: Removing Front Sub Frame Bolts And Nuts
    G11845830Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove steering gearbox (A) from the front sub frame by loosening the mounting bolts.

    Tightening torque: 

    58.8 ~ 78.8 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.9 lb-ft)

    Fig 10: Removing Steering Gearbox From Front Sub Frame
    G11845831Courtesy of KIA MOTORS AMERICA, INC.
  10. Installation is the reverse of the removal.