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Home >> Kia >> 2016 >> Forte5 EX >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 18 (Starting System - 1.6L) >> Starter >> Repair procedures >> Disassembly

Repair procedures: Disassembly

WARNING: This page is about a different variant/trim than selected.
  1. Disconnect the M-terminal (A) on the magnet switch assembly.
    Fig 1: Disconnect M-Terminal On Magnet Switch Assembly
    G11794693Courtesy of KIA MOTORS AMERICA, INC.
  2. After loosening the 2 screws (A), detach the magnet switch assembly (B).
    Fig 2: Detach Magnet Switch Assembly Screws
    G11794694Courtesy of KIA MOTORS AMERICA, INC.
  3. Loosen the brush holder mounting screw (A) and the trough bolts (B).
    Fig 3: Loosen Brush Holder Mounting Screw
    G11794695Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the rear bracket (A) and brush holder assembly (B).
    Fig 4: Remove Rear Bracket And Brush Holder Assembly
    G11794696Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the yoke (A).
    Fig 5: Remove Yoke
    G11794697Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the packing (A), lever plate (B), lever (C), armature (D).
    Fig 6: Remove Packing, Lever Plate, Lever, Armature
    G11794698Courtesy of KIA MOTORS AMERICA, INC.
  7. Press the stopper (A) using a socket (B).
    Fig 7: Press Stopper Using Socket
    G11794699Courtesy of KIA MOTORS AMERICA, INC.
  8. After removing the stop ring (A) using stopper pliers (B).
    Fig 8: Remove Stop Ring Using Stopper Pliers
    G11794700Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the stop ring (B), stopper (A), overrunning clutch (C) and armature (D).
    Fig 9: Remove Stop Ring, Stopper, Overrunning Clutch And Armature
    G11794701Courtesy of KIA MOTORS AMERICA, INC.

    Information 

    • Using a suitable pulling tool (A), pull the overrunning clutch stopper (C) over the stop ring (B).
    Fig 10: Pull Overrunning Clutch Stopper
    G11794702Courtesy of KIA MOTORS AMERICA, INC.