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Home >> Kia >> 2016 >> Forte LX, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 7 (Intake & Exhaust System - 1.8L) >> Intake Manifold >> Repair Procedures >> Removal And Installation

Removal And Installation

WARNING: This page is about a different car, the 2015 Kia Forte. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the engine cover.
  2. Disconnect the battery negative terminal.
  3. Disconnect the wiring connectors and harness clamps, and then remove the wiring and protectors from the intake manifold.
    1. The intake oil control valve (OCV) connector (A)
      Fig 1: Intake Oil Control Valve Connector
      G09745454Courtesy of KIA MOTORS AMERICA, INC.
    2. The alternator connector (A)
      Fig 2: Alternator Connector
      G09745455Courtesy of KIA MOTORS AMERICA, INC.
    3. The variable Intake solenoid (VIS) connector (A)
      Fig 3: Variable Intake Solenoid Connector
      G09745456Courtesy of KIA MOTORS AMERICA, INC.
    4. The manifold absolute pressure sensor (MAPS) & intake air temperature sensor (IATS) connector (A)
      Fig 4: Manifold Absolute Pressure Sensor & Intake Air Temperature Sensor Connector
      G09745457Courtesy of KIA MOTORS AMERICA, INC.
    5. The electronic throttle control (ETC) connector (A)
      Fig 5: Electronic Throttle Control Connector
      G09745458Courtesy of KIA MOTORS AMERICA, INC.
    6. The variable charge motion actuator (VCMA) connector (A)
      Fig 6: Variable Charge Motion Actuator Connector
      G09745459Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the positive crankcase ventilation (PCV) hose (A).
    Fig 7: Positive Crankcase Ventilation Hose
    G09745460Courtesy of KIA MOTORS AMERICA, INC.
  5. Disconnect the vacuum hose (A) and purge control solenoid valve (PCSV) hose (B).
    Fig 8: Vacuum Hose & Purge Control Solenoid Valve Hose
    G09745461Courtesy of KIA MOTORS AMERICA, INC.
  6. Unfasten the electric throttle body control (ETC) module bolts.

    (Refer to "ETC (ELECTRONIC THROTTLE CONTROL) SYSTEM ")

  7. Remove the intake manifold stay (A).

    Tightening Torque: 

    18.6 ~ 23.5N.m (1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb-ft)

    Fig 9: Intake Manifold Stay
    G09745462Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the intake manifold (A) with the gasket (B).

    Tightening Torque: 

    18.6 ~ 23.5N.m (1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb-ft)

    Fig 10: Intake Manifold With Gasket
    G09745463Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: When installing the intake manifold, tighten the bolts and nuts with pre-torque first, and then tighten the bolts and nuts with specified torque in the sequence shown.
    Fig 11: Intake Manifold Bolts Tightening Sequence
    G09745464Courtesy of KIA MOTORS AMERICA, INC.
  9. Install in the reverse order of removal.