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Home >> Kia >> 2016 >> Forte EX >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel Delivery System - 2.0L >> Fuel Pump >> Repair Procedures >> Removal

Repair Procedures: Removal

[LEV2] 

  1. Release the residual pressure in fuel line (Refer to the Fuel Delivery System - Repair Procedures - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ").
  2. Remove the rear seat.

    (Refer to Body - "REAR SEAT ASSEMBLY ")

  3. Remove the fuel pump service cover (A).
    Fig 1: Locate Fuel Pump Service Cover
    G11797021Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the fuel pump connector (A) and the fuel tank pressure sensor connector (B).
  5. Disconnect the fuel feed tube quick connector (C) and the vapor tube quick-connector (D).
  6. Remove the plate cover (E) after removing the mounting bolts.
    Fig 2: Locate Fuel Pump Plate Cover Connectors
    G11797022Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the fuel pump from the fuel tank.
Fig 3: Remove Fuel Pump From Fuel Tank
G11797023Courtesy of KIA MOTORS AMERICA, INC.

[SULEV] 

  1. Release the residual pressure in fuel line (Refer to the Fuel Delivery System - Repair Procedures - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ").
  2. Remove the rear seat.

    (Refer to Body - "REAR SEAT ASSEMBLY ")

  3. Remove the fuel pump service cover (A).
    Fig 4: Remove Fuel Pump Service Cover
    G11797024Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the fuel pump connector (A) and the fuel tank pressure sensor connector (B).
  5. Disconnect the fuel feed tube quick connector (C) and the vapor tube quick-connector (D).
  6. Remove the rubber cover (E).
    Fig 5: Locate Fuel Pump Plate Cover Rubber Cover
    G11797025Courtesy of KIA MOTORS AMERICA, INC.
  7. Unscrew the fuel pump plate cover with the special service tool (SST No.: 09310-2B200) and remove the fuel pump assembly.
  8. Remove the fuel pump from the fuel tank.
Fig 6: Remove Fuel Pump From Fuel Tank
G11797026Courtesy of KIA MOTORS AMERICA, INC.