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Repair Procedures: Replacement

NOTE: * If a DTC occurs in the ECU, check the connectors and wiring. If no problem is found, replace the ECU.

* Before replacing the MDPS ECU, use the diagnostic device to read the settings of the old ECU.

  1. Perform the "ECU data backup" by GDS following in the order below.
    1. Connect self - diagnosis connector (16pins) located in the lower of driver side crash pad to self - diagnosis device.
    2. Turn the self - diagnosis device after key is ON.
    3. After Selecting the "vehicle model" and "EPS system" on GDS vehicle selection screen.
    4. Select the "Part exchange(Power steering ECU)"
      Fig 1: ASP Calibration GDS
      G00571269Courtesy of KIA MOTORS AMERICA, INC.
    5. Follow the instructions shown on the screen.
      Fig 2: Part Exchange (Power Steering) Condition
      G00571271Courtesy of KIA MOTORS AMERICA, INC.
      Fig 3: Part Exchange (Power Steering) Caution
      G00571272Courtesy of KIA MOTORS AMERICA, INC.
    6. Insert the VIN number and then select the "Read" in order to the ECU information save.
      Fig 4: Vin Number
      G00571273Courtesy of KIA MOTORS AMERICA, INC.
      Fig 5: ECU Data Backup
      G00571274Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: If a DTC occurs in the ECU, check the connectors and wiring. If no problem is found, replace the ECU.
  2. Disconnect the battery negative cable from the battery and then wait for at least 30 seconds.
  3. Remove the crash pad lower panel.

    (Refer to Body - "Crash Pad Lower Panel")CRASH PAD LOWER PANEL

  4. Disconnect the MDPS ECU connectors (A).
    Fig 6: Connector(A)
    G00571275Courtesy of KIA MOTORS AMERICA, INC.
  5. Loosen the mounting bolts (A) and then remove the MDPS ECU (B).
    Fig 7: Mounting Bolts (A)
    G00571276Courtesy of KIA MOTORS AMERICA, INC.
  6. Loosen the star wrench (A) and then remove the MDPS ECU bracket (B).
    Fig 8: Star Wrench (A)
    G00571277Courtesy of KIA MOTORS AMERICA, INC.
  7. Install in the reverse order of removal.
  8. Perform the "ECU data backup" by GDS following in the order below.
    1. Connect self - diagnosis connector (16pins) located in the lower of driver side crash pad to self - diagnosis device.
    2. Turn the self - diagnosis device after key is ON.
    3. After Selecting the "vehicle model" and "EPS system" on GDS vehicle selection screen.
    4. Select the "Part exchange(Power steering ECU)"
      Fig 9: Calibration GDS
      G00571269Courtesy of KIA MOTORS AMERICA, INC.
    5. Follow the instructions shown on the screen.
      Fig 10: Part Exchange (Power Steering) Condition
      G00571271Courtesy of KIA MOTORS AMERICA, INC.
      Fig 11: Part Exchange (Power Steering) Caution
      G00571272Courtesy of KIA MOTORS AMERICA, INC.
    6. Insert the VIN number and then select the "Write" in order to the ECU information save.
      Fig 12: Vin Number
      G00571273Courtesy of KIA MOTORS AMERICA, INC.
  9. Conduct the "ASP Calibration" by GDS.

    (Refer to MDPS Motor - "Diagnosis with GDS") shown bellow

  10. Turn off the IGN switch and wait for 10 seconds or more. Then check the operation after starting the engine.