LEMON Manuals: Even more car manuals for everyone
Home >> Kia >> 2015 >> Soul Base, Standard Trans >> Repair and Diagnosis >> Transmission >> Manual Trans >> Manual Transaxle System - 1.6L >> Manual Transaxle >> Repair Procedures >> Removal

Repair Procedures: Removal

  1. Remove the air cleaner assembly and air duct.

    (Refer to "AIR CLEANER ")

  2. Remove the battery and battery tray.

    (Refer to "BATTERY ")

  3. Disconnect the speed sensor connector (A) and back up lamp switch (B).
    Fig 1: Speed Sensor Connector & Back Up Lamp Switch
    G09773178Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the ground (A).
  5. Remove the clutch tube bracket bolt (B).
    Fig 2: Clutch Tube Bracket Bolt & Ground
    G09773179Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the control cable.
    1. Remove the pin (A) and washer (B).
    2. Remove the bracket mounting bolts (C).

      Tightening torque: 

      14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)

      Fig 3: Control Cable Components
      G09773180Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the transaxle upper mounting bolt (B-2ea) and the starter mounting bolt (A-2ea).

    Tightening torque: 

    (A) 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)

    (B) 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

    Fig 4: Transaxle Upper Mounting Bolt
    G09773181Courtesy of KIA MOTORS AMERICA, INC.
  8. Install the engine support fixture.
    1. Loosen the bolts (A) from both side.
    2. Assemble the engine support fixture.

      (Refer to "Engine support fixture assembly drawing" in "SPECIAL SERVICE TOOLS ")

      Fig 5: Assembling Engine Support Fixture
      G09773182Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the cover (A).
    Fig 6: Removing Transaxle Cover
    G09773183Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the transaxle mounting bracket bolts (A).

    Tightening torque: 

    88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)

    Fig 7: Removing Transaxle Mounting Bracket Bolts
    G09773184Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the transaxle support bracket (A).

    Tightening torque: 

    58.9 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.8 lb-ft)

    Fig 8: Removing Transaxle Support Bracket
    G09773185Courtesy of KIA MOTORS AMERICA, INC.
  12. Remove the under cover and side cover.

    (Refer to "ENGINE ROOM UNDER COVER ")

  13. Remove the drive shaft assembly.

    (Refer to "FRONT DRIVESHAFT ")

  14. Remove the air guide (A).
    Fig 9: Removing Air Guide
    G09773186Courtesy of KIA MOTORS AMERICA, INC.
  15. Remove the drive shaft cover (A).
    Fig 10: Removing Drive Shaft Cover
    G09773187Courtesy of KIA MOTORS AMERICA, INC.
  16. Remove the clutch release cylinder assembly (B) after removing the bolts (A).

    Tightening torque: 

    14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)

    Fig 11: Removing Clutch Release Cylinder Assembly
    G09773188Courtesy of KIA MOTORS AMERICA, INC.
  17. Remove the roll rod bracket (C) after removing bolt (A, B).

    Tightening torque: 

    (A) 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)

    (B) 107.9 ~ 127.5 N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94.1 lb-ft)

    Fig 12: Removing Roll Rod Bracket
    G09773189Courtesy of KIA MOTORS AMERICA, INC.
  18. Remove the mounting bolt (A, B) after supporting the transaxle by a jack.

    Tightening torque: 

    (A) 42.2 ~ 48.1 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 35.4 lb-ft)

    (B) 42.2 ~ 53.9 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

    Fig 13: Transaxle Mounting Bolts
    G09773190Courtesy of KIA MOTORS AMERICA, INC.
  19. Remove the transaxle while slowly lower the jack.
    NOTE: Be careful not to damage other system or parts near by when removing the transaxle assembly.