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Repair Procedures: Reassembly

WARNING: This page is about a different car, the 2017 Kia Soul EV. However, it is still accessible from the selected car via links, so may be relevant.
  1. Wrap tape around the driveshaft spline (TJ) to prevent damage to the boot.
  2. Using the alignment marks (D) made during disassembly as a guide, install the spider assembly (A) and snap ring (B) on the driveshaft splines (C).
    Fig 1: Installing Spider Assembly And Snap Ring On Driveshaft Splines (1 Of 2)
    G11933540Courtesy of KIA MOTORS AMERICA, INC.
    Fig 2: Installing Spider Assembly And Snap Ring On Driveshaft Splines (2 Of 2)
    G11933541Courtesy of KIA MOTORS AMERICA, INC.
  3. Add grease to the joint boot.
  4. Install both boot bands.
  5. To control the air in the TJ boot, keep the specified distance between the boot bands when they are tightened.
    Motor Distance (L) mm (in.)
    LH side RH side
    80KW 546.3 804.7
    Fig 3: Checking Distance Between Boot Bands
    G11933542Courtesy of KIA MOTORS AMERICA, INC.
  6. Using the SST (09495-3K000), secure the TJ boot bands.

    Clearance (A):  2.0 mm (0.0787 in.) or less

    Fig 4: Securing TJ Boot Bands Using SST (1 Of 2)
    G11933543Courtesy of KIA MOTORS AMERICA, INC.
    Fig 5: Securing TJ Boot Bands Using SST (2 Of 2)
    G11933544Courtesy of KIA MOTORS AMERICA, INC.
  7. Install the Front Driveshaft.

    (Refer to Driveshaft Assembly - "FRONT DRIVESHAFT ")

  8. Check the front alignment.

    (Refer to "FRONT WHEEL ALIGNMENT " Suspension System - "Front Alignment")