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Home >> Kia >> 2015 >> Soul Base, Automatic Trans >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel Delivery System - 1.6L >> Fuel Line >> Repair Procedures >> Removal >> [High Pressure Fuel Line]

[High Pressure Fuel Line]

  1. Turn the ignition switch OFF, and then remove battery (-) cable.
  2. Release the residual pressure in fuel line.

    (Refer to "RELEASE RESIDUAL PRESSURE IN FUEL LINE ").

  3. Disconnect the Engine Coolant Temperature Sensor connector (A).
    Fig 1: Identifying Engine Coolant Temperature Sensor Connector
    G09773101Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the ignition coil connector (A) and CMPS connector (B).
  5. Unfasten the harness bracket (C) and Make a gap for removing high pressure fuel pipe by moving the bracket (C).
    Fig 2: Removing High Pressure Fuel Pipe
    G09773102Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the vacuum pipe mounting bolt (A)
  7. Remove the vacuum pipe & high pressure fuel pipe function block mounting bolt (B).
  8. Remove the high pressure fuel pipe flange nut (C).

    High pressure fuel pipe flange nut: 

    26.5 ~ 32.4 N.m (2.7 ~ 3.3 kgf.m, 19.5 ~ 23.9 lb-ft)

    High pressure fuel pipe function block mounting bolt: 

    9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

    Fig 3: Identifying High Pressure Fuel Pipe Flange Components
    G09773103Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the high pressure fuel pipe flange nut from the high pressure fuel pump with the special service tool (A).[SST No.: 09314-3Q100 or 09314-27130]

    High pressure fuel pipe flange nut: 

    26.5 ~ 32.4 N.m (2.7 ~ 3.3 kgf.m, 19.5 ~ 23.9 lb-ft)

    Fig 4: Removing High Pressure Fuel Pipe Flange Nut Using Tool
    G09773104Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the high pressure fuel pipe (A).
    Fig 5: Removing High Pressure Fuel Pipe
    G09773105Courtesy of KIA MOTORS AMERICA, INC.
    Fig 6: Identifying High Pressure Fuel Pipe
    G09773106Courtesy of KIA MOTORS AMERICA, INC.