LEMON Manuals: Even more car manuals for everyone
Home >> Kia >> 2014 >> Rio EX, 4D Hatchback >> Repair and Diagnosis >> Drivelines & Axles >> Axle Shafts >> Driveshaft Assembly >> TJ Joint >> Repair Procedures >> Replacement

Repair Procedures: Replacement

CAUTION:
  • Special grease must be applied to the driveshaft joint. Do not substitute with another type of grease.
  • The boot band should be replaced with a new one.
  1. Remove the Front Driveshaft. (Refer to "FRONT DRIVESHAFT ")
  2. Remove the circlip (B) from the driveshaft spline (A).
    Fig 1: Identifying Circlip And Driveshaft Spline
    G08321844Courtesy of KIA MOTORS AMERICA, INC.
  3. Remove both boot bands from the TJ case.
    Fig 2: Removing Large Boot Band
    G08321845Courtesy of KIA MOTORS AMERICA, INC.
    Fig 3: Removing Smaller Boot Band
    G08321846Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the TJ case (A).
    Fig 4: Identifying TJ Case
    G08321847Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION:
    • Make alignment marks on spider roller assembly (A), joint case (B), and shaft spline (C) to aid reassembly.
    Fig 5: Identifying Spider Roller Assembly, Joint Case And Shaft Spline
    G08321848Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the snap ring (A) from the shaft.
    Fig 6: Identifying Snap Ring
    G08321849Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the spider assembly (B) from the driveshaft (A) using the special tool (09495-33000).
    Fig 7: Identifying Spider Assembly And Driveshaft
    G08321850Courtesy of KIA MOTORS AMERICA, INC.
  7. Clean the spider assembly.
  8. Remove the TJ boot (A).
    CAUTION:
    • For reusing the boot (A), wrap tape (B) around the driveshaft splines (C) to protect the boot (A).
    Fig 8: Identifying Boot And Tape Wrap Around Driveshaft Splines
    G08321851Courtesy of KIA MOTORS AMERICA, INC.