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Repair procedures: Reassembly

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  1. Wrap tape around the driveshaft spline (TJ) to prevent damage to the boots.
  2. Apply grease to the joint boot on the side of the wheel and install the boot.

    Lubricants Quantity: 

    GRB006 (UREA) 105g (3.7 OZ.)

  3. Using the SST (09495-3K000), secure the boot band.

    Clearance (A):  2.0 mm (0.079 in) or less

    Fig 1: Securing Boot Band
    G08308198Courtesy of KIA MOTORS AMERICA, INC.
  4. To install the dynamic damper (A), keep the shaft in a straight line and assemble the dynamic damper with the bands (B).
    Fig 2: Dynamic Damper & Bands
    G08308199Courtesy of KIA MOTORS AMERICA, INC.
  5. Assemble the transaxle side joint boot and bands.
  6. Using the alignment marks (D) made during disassembly as a guide, install the spider assembly (A) and snap ring (B) on the driveshaft splines (C).

    Lubricants Quantity: 

    SH06-VX21 (UREA) 145g (5.1 OZ.)

    Fig 3: Alignment Marks On Spider Assembly
    G08308200Courtesy of KIA MOTORS AMERICA, INC.
    Fig 4: Alignment Marks On Spider Roller Assembly, Joint Case & Shaft Spline
    G08308201Courtesy of KIA MOTORS AMERICA, INC.
  7. Add specified grease to the joint boot as much as it was wiped away at inspection.
  8. Install the both boot band.
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