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Repair Procedures (F21): Disassembly

WARNING: This page is about a different car, the 2011 Hyundai Veracruz. However, it is still accessible from the selected car via links, so may be relevant.
  1. Drain the transfer oil through drain plug hole.
  2. Remove the pinion assembly mounting bolts (7EA) and then remove the pinion assembly (A).
    NOTE: This assembly can be removed with a propeller shaft assembly in 'REMOVAL' step.
    Fig 1: Identifying Pinion Assembly
    G06861567Courtesy of HYUNDAI MOTOR CO.
  3. Remove the dust cover (A).
    Fig 2: Identifying Dust Cover
    G06861568Courtesy of HYUNDAI MOTOR CO.
  4. Remove the transfer cover (A).
    Fig 3: Identifying Transfer Cover
    G06861569Courtesy of HYUNDAI MOTOR CO.
  5. Remove the transfer drive gear assembly (A) and the hypoid gear shaft assembly (B) from the transfer housing.
    Fig 4: Identifying Transfer Drive Gear Assembly
    G06861570Courtesy of HYUNDAI MOTOR CO.
  6. Remove the oil seal (A) (transfer drive gear left hand side).
    Fig 5: Identifying Oil Seal
    G06861571Courtesy of HYUNDAI MOTOR CO.
  7. Using a sliding hammer, remove the taper roller bearing outer races (C) from the transfer cover (A) and housing (B).
    Fig 6: Identifying Taper Roller Bearing Outer Races
    G06861572Courtesy of HYUNDAI MOTOR CO.
    Fig 7: Identifying Transfer Cover
    G06861573Courtesy of HYUNDAI MOTOR CO.
  8. Remove the oil seal (A) from the transfer cover.
    Fig 8: Identifying Oil Seal
    G06861574Courtesy of HYUNDAI MOTOR CO.