Repair Procedures: Installation

WARNING: This page is about a different car, the 2011 Hyundai Veracruz. However, it is still accessible from the selected car via links, so may be relevant.

Install the intake manifold and new gasket on the cylinder head.
Tightening torque

1st: 3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)

2nd: 18.62 ~ 23.52 N.m

(1.9 ~ 2.4 kgf.m, 13.74 ~ 17.36 lb-ft)

3rd: Repeat 2nd step twice or more.

NOTE: Be careful of the installation direction.
a - h: 1st step order
1 ~ 8: 2nd step order

Fig 1: Identifying Intake Manifold Bolts Tightening Sequence
Courtesy of HYUNDAI MOTOR CO.
Install the delivery pipe. (Refer to FUEL DELIVERY SYSTEM )
Connect the LH injector harness connectors.
Connect the breather pipe assembly (A).
Tightening torque

9.80 ~ 11.76 N.m (1.0 ~ 1.2 kgf.m, 7.23 ~ 8.68 lb-ft)

Fig 2: Identifying Breather Pipe Assembly
Courtesy of HYUNDAI MOTOR CO.
Install the surge tank.
Tightening torque

9.80 ~ 11.76 N.m (1.0 ~ 1.2 kgf.m, 7.23 ~ 8.68 lb-ft) - Long bolt 1EA

18.62 ~ 23.52 N.m (1.9 ~ 2.4 kgf.m, 13.74 ~ 17.36 lb-ft) - Short bolts 3EA/Nuts 2EA
Install the surge tank stays (A).
Tightening torque

27.44 ~ 31.36 N.m (2.8 ~ 3.2 kgf.m, 20.25 ~ 23.14 lb-ft) - Engine front side

18.62 ~ 23.52 N.m (1.9 ~ 2.4 kgf.m, 13.74 ~ 17.36 lb-ft) - Engine rear side

Fig 3: Identifying Surge Tank Stays (1 Of 2)
Courtesy of HYUNDAI MOTOR CO.

Fig 4: Identifying Surge Tank Stays (2 Of 2)
Courtesy of HYUNDAI MOTOR CO.
Connect the brake vacuum hose (A).

Fig 5: Identifying Brake Vacuum Hose
Courtesy of HYUNDAI MOTOR CO.
Connect the PCV hose (C).
Connect the water hoses (B) to ETC.

Fig 6: Identifying Water Hoses
Courtesy of HYUNDAI MOTOR CO.
Connect the ETC connector (A) and the knock sensor connector (B).

Fig 7: Identifying ETC Connector
Courtesy of HYUNDAI MOTOR CO.
Connect the PCSV connector (A), the MAP sensor connector and the PCSV hose (B).

Fig 8: Identifying PCSV Connector
Courtesy of HYUNDAI MOTOR CO.
Connect the RH injector harness connector (C) and the VIS solenoid valve connector (D).
Connect the RH front and rear oxygen sensor connectors (A) and the power steering sensor connector (B).

Fig 9: Identifying Rear Oxygen Sensor Connectors
Courtesy of HYUNDAI MOTOR CO.
Install the air cleaner body (D) and the intake hose (C).
Connect the AFS (A) connector and the breather hose (B).

Fig 10: Identifying Breather Hose
Courtesy of HYUNDAI MOTOR CO.