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Repair Procedures: Installation

WARNING: This page is about a different car, the 2011 Hyundai Veracruz. However, it is still accessible from the selected car via links, so may be relevant.
  1. Apply gear oil on the oil seal contacting surface (B) of transaxle case and the driveshaft splines (A).
    Fig 1: Identifying Driveshaft Splines
    G06857142Courtesy of HYUNDAI MOTOR CO.
  2. Before installing the driveshaft (C), set the opening side of the circlip (D) facing downward.
  3. After installation, check that the driveshaft (C) cannot be removed by hand.
  4. Install the inner shaft bearing bracket assembly (A) and then tighten the mounting bolts.

    Tightening torque N.m (kgf-m, lb-ft): 

    49.0 ~ 68.6 (5 ~ 7, 36.2 ~ 50.6)

    [Gasoline 3.8] 

    Fig 2: Identifying Inner Shaft Bearing Bracket Assembly
    G06857143Courtesy of HYUNDAI MOTOR CO.
  5. Install the dust cover (A). (RH side)

    Tightening torque N.m (kgf-m, lb-ft): 

    7.8 ~ 11.8 (0.8 ~ 1.2, 5.8 ~ 8.7)

    Fig 3: Identifying Dust Cover
    G06857144Courtesy of HYUNDAI MOTOR CO.
  6. Install the driveshaft to the axle hub.
  7. Install the lower arm mounting bolt (B) and the split pin to the knuckle (A).

    Tightening torque N.m (kgf-m, lb-ft): 

    98.1 ~ 117.7 (10 ~ 12, 72.3 ~ 86.8)

    Fig 4: Identifying Knuckle
    G06857145Courtesy of HYUNDAI MOTOR CO.
  8. Install the tie rod end ball joint (C) to the knuckle (D).
  9. Install the castle nut (B) and the split pin (A).

    Tightening torque N.m (kgf-m, lb-ft): 

    23.5 ~ 33.3 (2.4 ~ 3.4, 17.4 ~ 24.6)

    Fig 5: Identifying Split Pin
    G06857146Courtesy of HYUNDAI MOTOR CO.
  10. Install the brake caliper (B) and then tighten the mounting bolts (A).

    Tightening torque N.m (kgf-m, lb-ft): 

    73.5 ~ 83.4 (7.5 ~ 8.5, 54.2 ~ 61.5)

    Fig 6: Identifying Mounting Bolts
    G06857147Courtesy of HYUNDAI MOTOR CO.
  11. Install the washer (C), castle nut (B) and split pin (A) to the front hub assembly.

    Tightening torque N.m (kgf-m, lb-ft): 

    196.1 ~ 274.6 (20 ~ 28, 144.7 ~ 202.5)

    Fig 7: Identifying Split Pin
    G06857148Courtesy of HYUNDAI MOTOR CO.
    CAUTION: The washer (C) should be assembled with convex surface outward when installing the castle nut (B) and split pin (A).
    Fig 8: Identifying Castle Nut & Split Pin
    G06857149Courtesy of HYUNDAI MOTOR CO.
  12. Install the wheel and tire (A) to the front hub (B).

    Tightening torque N.m (kgf-m, lb-ft): 

    88.3 ~ 107.9 (9 ~ 11, 65.1 ~ 79.6)

    Fig 9: Identifying Wheel & Tire
    G06857150Courtesy of HYUNDAI MOTOR CO.
    CAUTION: Be careful not to damage the hub bolts (C) when installing the front wheel and tire (A).