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Repair Procedures: Disassembly

WARNING: This page is about a different car, the 2011 Hyundai Veracruz. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:
  • Do not disassemble the BJ assembly.
  • Special grease must be applied to the driveshaft joint. Do not substitute with another type of grease.
  • The boot band should be replaced with a new one.
  1. Remove the circlip (B) from driveshaft splines (A) of the transaxle side PTJ case.
    Fig 1: Identifying Driveshaft Splines
    G06857152Courtesy of HYUNDAI MOTOR CO.
  2. Remove the both boot clamps from the transaxle side PTJ case.
    Fig 2: Removing Boot Clamps
    G06857153Courtesy of HYUNDAI MOTOR CO.
  3. Pull out the boot from the transaxle side joint (PTJ).
  4. Remove the clip (C) from the PTJ case (B).
  5. While dividing joint (PTJ) boot (A) of the transaxle side, wipe the grease in PTJ case (B) and collect them respectively.
    Fig 3: Identifying Dividing Joint Boot
    G06857154Courtesy of HYUNDAI MOTOR CO.
    CAUTION:
    • Be careful not to damage the boot.
    • According to the figure below, put marks (D) on roller of trunion assembly (A), PTJ case (B) and spline part (C), for providing assembly.
      Fig 4: Identifying Trunion Assembly
      G06857155Courtesy of HYUNDAI MOTOR CO.
  6. Using a snap ring plier or flat-tipped (-) screwdriver, remove the circlip (A).
    Fig 5: Identifying Circlip
    G06857156Courtesy of HYUNDAI MOTOR CO.
  7. Remove the trunion assembly (B) from the driveshaft (A) using the special tool (09495-33000).
    Fig 6: Identifying Driveshaft
    G06857157Courtesy of HYUNDAI MOTOR CO.
  8. Clean the trunion assembly.
  9. Remove the boot (A) of the transaxle side joint (PTJ).
    CAUTION: For reusing the boot (A), wrap tape (B) around the driveshaft splines (C) to protect the boot (A).
    Fig 7: Wrapping Tape Around Driveshaft Splines
    G06857158Courtesy of HYUNDAI MOTOR CO.
  10. Using a plier or flat-tipped (-) screwdriver, remove the both side of clamp (B) of the dynamic damper (A).
    Fig 8: Identifying Dynamic Damper
    G06857159Courtesy of HYUNDAI MOTOR CO.
  11. Fix the driveshaft (A) with a vice (B) as illustrated.
    Fig 9: Identifying Driveshaft
    G06857160Courtesy of HYUNDAI MOTOR CO.
  12. Apply soap powder on the shaft to prevent being damaged between the shaft spline and the dynamic damper when the dynamic damper is removed.
  13. Separate the dynamic damper (A) from the shaft (B) carefully.
    Fig 10: Identifying Dynamic Damper
    G06857161Courtesy of HYUNDAI MOTOR CO.
  14. Using a plier or flat-tipped (-) screwdriver, remove the clamp on the side of wheel.
    Fig 11: Removing Clamp On Side Of Wheel
    G06857162Courtesy of HYUNDAI MOTOR CO.
  15. Pull out the joint (BJ) on the side of wheel into the transaxle direction.

    Be careful not to damage the boot.

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